Abstract: A method for control of a tire pressure management system (or central tire inflation system) is provided which enables active adaptation of control variables in the system in response to variations in air line volume. The air line volume in a conduit between an air source and a vehicle tire is determined. Subsequently, one or more values for control variables are adjusted in response to the air line volume and various parameters associated with the system are determined in response to the adjusted values of the control variables.

Abstract: A valve stem seal assembly incorporates a cylindrical retainer having an axis and an upper end about which symmetrically and circumferentially arranged, alternating first and second sets of fingers have radially inwardly depending upper ends. The first set of fingers is generally parallel to the axis and the upper ends are generally perpendicular to the axis to engage a first exterior annular groove of an elastomeric seal body. The first set of fingers provides for axial attachment of the seal body to a top of a valve guide. The second set of fingers is generally arcuate and the upper ends extend radially inwardly to engage a second exterior annular groove of the seal body. The second set of fingers eliminates the need for a garter spring used by traditional valve stem seal assemblies by generating a force to urge the sealing lip against a reciprocating valve stem.

Abstract: A differential with an improved locking mechanism is provided. The differential includes first and second clutch members in the form of a differential case having a first set of teeth and a an axle shaft mounted clutch collar having a second set of teeth. A yoke urges the clutch into an out of engagement and is supported on a pivot shaft. The yoke is selectively urged in one direction by an actuator acting on a lever on the pivot shaft. The lever is coupled to the yoke by a spring. The yoke is urged in an opposite direction by one or more return springs mounted on the same pivot shaft. The compact nature of the locking mechanism and the balance of forces provided by the springs and actuator provide an inexpensive and reliable locking mechanism.

Abstract: A suspension and axle assembly is provided having two identical stampings, each of which form a portion of an axle and a portion of first and second suspension control arms that extend from the axle. The two stampings are coupled to one another along a continuous weld path. The assembly eliminates the connection points between the axle and control arms. The assembly also defines a pair of bores in which springs may be disposed at varying heights to lower the vehicle floor and reduce loads on the control arms, bushings, and other joints.

Abstract: An MLS combustion cylinder head gasket includes a relatively thick soft metal stopper having a square nosed aperture edge adapted to face a flame front in a cylinder head bore. The square nosed edge is designed to eliminate the trapping of hydrocarbons, which creates a major source of emission issues. The soft metal stopper is preferably formed of copper, although other soft metals capable of withstanding high temperatures may be employed. The stopper is formed of a malleable metal ring, and is formed over and about the edge of a combustion aperture edge of the gasket via a forming die that both shapes and clinches the metal ring respectively about and to the circumferential edge of each combustion aperture. The stopper, applied to the center spacer layer of the gasket, is adapted to flow into crevices and to thus “conform” to the normally variable spacing between engine block and cylinder head.

Abstract: A valve stem seal assembly incorporates a cylindrical retainer having an axis and an upper end about which symmetrically and circumferentially arranged, alternating first and second sets of fingers have radially inwardly depending upper ends. The first set of fingers is generally parallel to the axis and the upper ends are generally perpendicular to the axis to engage a first exterior annular groove of an elastomeric seal body. The first set of fingers provides for axial attachment of the seal body to a top of a valve guide. The second set of fingers is generally arcuate and the upper ends extend radially inwardly to engage a second exterior annular groove of the seal body. The second set of fingers eliminates the need for a garter spring used by traditional valve stem seal assemblies by generating a force to urge the sealing lip against a reciprocating valve stem.

Abstract: A tie rod end having a purgative zerk for removal of used lubricants is provided. In one embodiment of the invention, the tie rod end includes a socket member that defines a first bore in which a ball stud member is disposed and a second bore in communication with the first bore. The purgative zerk is disposed in the second bore. In a second embodiment of the invention, the purgative zerk is disposed in a plug used to close one end of the first bore. The use and location of the purgative zerk enable purge holes to be eliminated from a boot seal disposed at one end of the first bore thereby reducing contamination of the tie rod end.

Abstract: A multi-layer steel (MLS) cylinder head gasket containing fully integrated pressure sensors includes first and second metal layers with inner facing surfaces, and a spacer layer interposed between the facing surfaces. Outer (non-facing) surfaces of the first and second metal layers each include an elastomeric seal coating; the inner surfaces of the layers each include a friction reducing coating. Combustion apertures extend fully between the outer surfaces of the gasket, and are adapted to circumscribe cylinder bores of an engine. The spacer layer includes protective slots positioned adjacent each of the combustion apertures. Each slot wall contains a pressure sensor in form of a strain gauge to measure deflection of the wall resulting from pressure changes within engine combustion chambers. The measured deflections are correlated to actual pressures within the chambers. In the protective slots, the strain gauges are not exposed to combustion gases that could otherwise foul the sensors.

Abstract: An improved combustion gasket is disclosed incorporating a self-energizing combustion seal flange. The flange includes at least one valley that serves to redistribute combustion explosion forces acted upon the gasket during operation of the engine to provide improved combustion sealing and to extend flange life.

Abstract: A structure and method of manufacturing an outer surface of a shaft avoids the creation of a preferential lead and thereby minimizes leakage through an annular seal assembly when such shaft is rotated or otherwise moved relative thereto during use. The outer circumferential surface of the shaft is formed having a plurality of relatively small irregularities that are evenly distributed thereabout. Such irregularities may be defined by relatively higher portions and relatively lower portions that are formed in an intersecting, cross hatched pattern or in a circumferentially extending undulating or oscillating pattern. To form the cross hatched pattern, an apparatus can be operated to engage the outer circumferential surface of the shaft in two sequential passes in opposite axial directions while the shaft is being rotated. To form the undulating pattern, an apparatus can be operated to engage the outer circumferential surface of the shaft in an axially reciprocating manner while the shaft is being rotated.

Abstract: An improved method and structure for setting pinion bearing preload and fastener clamp load in a vehicle differential is provided. The apparatus and method provide a preload spacer readily accessible outboard of the pinion bearings and input yoke. Pinion bearing preload is set according to the present invention by the force of the pinion gear on the inner cone of an inner bearing and the force of an input yoke on the outer cone of an outer bearing. As a nut is torqued into contact with the input yoke, a preload spacer limits the movement of the nut as the input yoke engages the outer cone. This provides for consistent preload on the bearings and allows for increased clamp load for retaining the nut.

Abstract: A starting apparatus for an internal combustion engine comprises a starter/alternator assembly operatively coupled to the engine and capable of being operated in a starter mode for starting the engine and in a generator mode for generating electric power when driven by the engine. The starter/alternator assembly includes a starter/alternator machine drivingly connected to the engine, an inverter provided for controlling an output of the starter/alternator machine to selectively choose either the starting mode or the generation mode, and a starter/alternator speed sensor for monitoring a rotational speed of a rotor of the starter/alternator machine that is electrically connected to the starter/alternator inverter. A method of controlling the engine starting apparatus controls transition of the starter/alternator assembly from the starter mode to the generator mode in response to the rotational speed of the starter/alternator machine directly sensed by the starter/alternator speed sensor.

Abstract: A subframe for a vehicle with an improved mounting arrangement is provided. The subframe includes a first member extending transverse to the longitudinal frame rails on a vehicle frame and is mounted to the frame at a first mounting point between the frame rails. The subframe further includes second and third members that extend from either side of the first member to support suspension control arms, spring/shock units, and a steering linkage. The second and third members are coupled to the frame rails at second and third mounting points. The three mounting points form a generally triangular mounting arrangement that enables greater deflection of the frame rails. Rubber isolators may be used at the mounting points to further increase frame rail deflection and reduce vibration. Further, the second and third members form spring seats for the spring/shock units at locations outboard of the frame rails thereby moving spring reaction points outboard of the vehicle frame.

Abstract: A differential assembly for a motor vehicle comprises a differential case rotatably supported in an axle housing, opposite output shafts drivingly connected to the differential case, a friction clutch assembly for selectively engaging and disengaging the differential case and the output shaft, and a hydraulic clutch actuator for selectively frictionally loading the clutch assembly. The hydraulic clutch actuator includes a variable pressure relief valve controlled by a solenoid actuator for selectively engaging the friction clutch assembly. In order to provide the solenoid actuator with an electrical power and/or control signals in a contactless manner, the differential assembly is further provided with a transformer assembly including a primary transformer unit non-rotatably mounted to the axle housing and connected to a source of electrical energy, and a rotatable secondary transformer unit secured to an outer peripheral surface of the differential case.

Abstract: A closed channel structural member, such as a side rail or a cross member, for use in such a vehicle body and frame assembly that includes an internal reinforcing structure to increase the strength and rigidity thereof. The side rail can be generally rectangular in cross sectional shape, including first and second side rail sections having generally C-shaped cross sectional shapes. The reinforcing structure can be generally hat-shaped or W-shaped in cross sectional shape, including a central reinforcing portion extending between a pair of base portions. The central reinforcing portion can either be laterally spaced apart from or directly abut a central web portion of one of the side rail sections. The base portions can be generally L-shaped in cross sectional shape, including legs that terminate adjacent to the ends of the other of the side rail sections to facilitate the assembly process. A pair of such reinforcing structures can be disposed within the side rail and abut one another in end-to-end fashion.

Abstract: A magnetic position sensor wheel for an angular position transducer of an electric motor is provided which includes a hub with a flange, a first ring of magnetic material disposed on one side of the flange between a hub axis and an outer periphery of the flange, and a second ring of magnetic material extending axially along the outer periphery of the flange.

Abstract: Methods and materials for sealing and insulating a fuel cell plate are disclosed. The disclosed process includes applying a coating precursor on at least one surface of the fuel cell plate, and curing the coating precursor by exposure to radiation. Disclosed coating precursors include those containing an acrylated oligomer and a photoinitiator, which can polymerize in response to ultraviolet or electron beam radiation. Other disclosed coating precursors are those that can polymerize in response to exposure to infrared radiation or to heating, and include epoxy nitrile resins and organopolysiloxane resins. The disclosed processes and coating precursors provide certain advantages over conventional methods and designs for insulating and sealing fuel cell plates since the disclosed coating precursors can be quickly and precisely applied to fuel cell plates by, for example, screening printing.

Abstract: An engine starting apparatus comprises a starter/alternator assembly operatively coupled to the engine and is capable of being operated in a starter mode for starting the engine and in a generator mode for generating electric power when driven by the engine. The starter/alternator assembly includes a starter/alternator machine drivingly connected to the engine, an inverter provided for controlling an output of the starter/alternator machine to selectively choose either the starting mode or the generation mode, and an electronic controller provided for controlling the starter/alternator assembly. The starting apparatus further comprises an engine speed sensor for monitoring a rotational speed of the engine that is electrically connected to the electronic controller. A method of controlling the engine starting apparatus controls transition of the starter/alternator assembly from the starter mode to the generator mode in response to the rotational speed of the engine directly sensed by the engine speed sensor.

Abstract: An annular filter element defining a hollow core is mounted within a cylindrical housing having a closed end and an open end by using a single piece, molded insert. The single pieces molded insert has a cup portion which extends into the hollow core of the filter element and a cylindrical portion which projects from the end of the filter element. A radially extending flange projects from the insert and engages the end of the filter element while a scalloped end of the cylindrical portion abuts the closed end of the housing. The scalloped end has a series of triangular openings The cup portion of the insert has an opening through the bottom thereof which receives a standpipe on a filter element support.

Abstract: A belt tensioner assembly for an internal combustion engine. A pair of tension members such as rollers engages the belt on opposite sides of a driving/driven member, such as a starter/alternator. The tension members are movably secured to the engine block or other device and are spring biased to engage the belt. Engaging the belt at multiple points and on either side of a driving/driven member, a floating tensioning device is created thus facilitating the ability to maintain sufficient minimum tension in the belt to prevent slippage regardless of load conditions.

Abstract: A replaceable lagging structure, for a conveyor pulley, and specifically to a flexible lagging structure useable and adaptable on different size pulley drums. The structure preferably has a pair of parallel, elongated, arc shaped metal plates which are connected together by a flexible traction rubber pad. The outer elongated arc plate edges are adapted to be spot-welded to the periphery of a pulley drum surface. The arc shape of each metal section is such that the lagging structure is adapted to fit different sized drum pulleys. The thickness of the metal sections does not restrict or hinder the required flexibility of the lagging structure.