Abstract: A camshaft assembly and method of making a camshaft assembly is disclosed. Each of the cams includes a lobe boss portion that defines the cam lift profile, and a base portion that provides a surface for joining the cam to the shaft. In contrast to conventional ring-type cams, the base portion of the cam does not circumscribe the outer surface of the shaft, but instead extends only part way around the circumference or periphery of the shaft. This allows for radial mounting of the cams at virtually any timing angle, and permits the use of simple techniques for joining the cams to the shaft, including capacitance discharge welding. It is emphasized that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).

Abstract: A steering assembly is provided for steering a pair of vehicle wheels. The assembly includes a tie rod assembly having first and second tie rods. Each of the tie rods has an inboard end and an outboard end. The inboard ends may be coupled to the output member of a steering gear or they may be supported on a movable support member. The outboard ends are coupled to the vehicle wheels and, in particular, to tie rod arms extending from steering knuckles. The inboard ends of the tie rods are positioned forward of the outboard ends of the tie rods relative to the forward direction of vehicle travel when the vehicle wheels are facing forward. As a result, the effective length of the tie rod assembly increases as the turn angle of the vehicle wheels increases thereby reducing toe out of the vehicle wheels and tire wear and allowing sufficient clearance with wheel and brake components including brake drums found in conventional drum brake systems.

Abstract: A differential having pinion bearings supported on the input yoke is provided. The differential includes a housing having an opening through which a pinion shaft extends. The input yoke is disposed about a portion of the pinion shaft and one or both pinion bearing sets are then disposed about the input yoke. This configuration reduces pinion standout and allows for installation of a pre-assembled bearing pack (i.e., without spacers or shims), but does not reduce the length of the splines on the input yoke or bearing capacity.

Abstract: A spring back fire ring is provided in a gasket assembly that is used for sealing combustion openings. In addition to the spring back fire ring, the gasket assembly includes a main gasket body and upper and lower gasket layers. The spring back fire ring has first and second ends. The first end is biased upwardly around the periphery of the combustion openings. The second end is positioned proximate to the main gasket body. In one embodiment, the second end is integral with the main gasket body.

Abstract: An ordinance platform with a variable reluctance electric motor is provided. The motor has a stator integrated with a bearing race which is fixably connected with the tank body. The bearing race provides the function of a rotor and is fixably or integrally connected with the tank turret. The rotor is vertically supported by the stator for rotational movement by a plurality of ball bearings. The stator is formed having a plurality of individual phase segments which are arranged in an annular array. Each of the stator phase segments is provided with a phase winding and a plurality of stator pole teeth. The stator phase windings are connected individually to respective driver circuits so as to essentially create a plurality of individual stators about the rotor. The rotor race is formed and is provided with a plurality of rotor pole teeth which are disposed adjacent the stator pole teeth.

Abstract: An annular air filter utilizes an end gasket which is snap fitted to a metal end cap. The gasket has a sealing lip with a radially extending, axially facing sealing face for sealing with a filter housing; and an annular, axially extending body portion. The annular, axially extending body portion has an axially extending, radially facing sealing surface for sealing with an air outlet pipe projecting into the housing. The gasket is made of foam rubber, rubber or polyurethane material and is optionally fixed on the air filter element with adhesive.

Abstract: The invention concerns a cylinder head gasket for sealing the region between cylinder head and a cylinder block having a cylinder liner of an internal combustion engine, comprised of at least one sealing sheet that has at least one combustion chamber passage opening and a combustion chamber crimp running around the combustion chamber passage opening, where a stop serving as a path limiter for the combustion chamber crimp is provided on the side of the combustion chamber crimp facing away from the combustion.chamber passage opening and which stop encloses the combustion chamber crimp laterally, where at least one sealing sheet has at least two concentric combustion chamber crimps, which are enclosed laterally by the stop.

Abstract: A method and apparatus for forming the free end of a length of metal foil wrap corrugated tubing, in which a free end of the tubing is first crimped against a mandrel, then folded to extend radially inwardly, then folded further to extend axially inwardly within the inside diameter of the tubing end, and then compacted axially to bring the corrugations into facing abutment with each other and tighten the formed end of the tubing against unwrapping of the metal foil. The crimping operation involves closure of a plurality of jaws around the free end of the tubing and deforming the tubing end against a tapering surface on an internal mandrel. The tubing is then gripped between jaws that form a radially indented channel in the periphery of the tubing, both to enhance the clamping action of the jaws and to isolate the formed end of the tubing from the remainder of the tubing.

Abstract: Sensor apparatus for a multiple layer steel (MLS) cylinder head gasket measures combustion pressures for detecting engine conditions. A membrane is positioned at one end of an elongated metal tube, and the membrane end of the tube engages a cylinder bore boundary. A fiber optical sensor apparatus is fixed within the tube, and communicates with cyclic combustion events via the membrane. In one disclosed embodiment, optical wires from sensor apparatus situated at each engine bore are bundled into a common groove machined into an extended spacer layer radially outwardly of the conventional boundary of the gasket. The tube protects the sensor apparatus from damage of sealing stress on the gasket, and particularly at the bore perimeter. Each tube lies in a separate groove in the spacer layer that terminates at the bore boundary. A converter changes optical signals received from the apparatus into electrical signals for transmittal to a controller.

Abstract: An inter-axle differential assembly having a lubrication pump is provided. The pump is disposed between the input and output shafts of the differential within a bore defined by a side gear coupled to or integral with the output shaft. The pump includes a housing that defines first and second ports and includes an arcuate groove in a radially outer surface. A pin extends radially inwardly from the side gear and is received within the groove. The groove and pin cooperate to enable rotation of the entire pump relative to the side gear and to thereby exchange the positions of the two ports. In this manner, the assembly provides a reversible pump that provides lubricant only during relative rotation between the input and output shafts of the differential.

Abstract: A system and method to smoothly limit the top speed of the generator motor at which power is provided. The system according to this invention consists primarily of an engine, which supplies mechanical power to a switched reluctance motor with position sensing capability, which delivers electrical power to an inverter. The inverter contains a digital signal processor (DSP) controller to control the delivery of electrical power to the battery in the generation mode. Signal information regarding motor speed and current is delivered from the switched reluctance motor with position sensing capability to the DSP controller and signal information regarding current and voltage is delivered from the battery to the DSP controller. In the preferred embodiment, the switched reluctance machine will have position sensing capability to monitor the position of the rotor in relation to the stator, and sensors to monitor the phase currents and bus current.

Abstract: The present invention relates to a method including thermal spraying a chromium nitride coating material on to an article. The chromium nitride may be in a powder form before thermal spraying. In one aspect, the thermal spraying includes melting the coating material, propelling the molten coating material toward the article to be coated, and coating the article with the molten coating material. In another aspect, the coated article is one or more piston rings.

Abstract: A fifth wheel suspension assembly for damping movement between a towed vehicle and a towing vehicle is provided. The suspension assembly includes two rods on which a fifth wheel base is mounted. The fifth wheel base moves along the two rods in a direction of the longitudinal axis of the towing vehicle. The fifth wheel base defines two bores through which the rods extend. These bores also define fluid chambers disposed about the rods. Pistons are disposed about the rods within the fluid chambers and serve to dampen oscillatory movements of the towed vehicle relative to the towing vehicle. Springs disposed about the rods on either side of the base further dampen pitch motions imparted to the towing vehicle by the towed vehicle.

Abstract: A filter/oil pan assembly for use in devices such as transmissions for vehicles and for use as oil pans in internal combustion engines includes a housing having an upper chamber and a sump, wherein a filter element is disposed between the upper chamber and the sump. The filter element includes a filter media having pleats which extend in the direction parallel to the direction of movement of the vehicle utilizing the filter element. In order to facilitate flow through the filter element, all interior surfaces of the housing slope toward a well in which the filter element is positioned and the filter element itself has laterally projecting flanges which slope downwardly toward the filter media.

Abstract: A method of securing a restrictor, having an open hollow cylindrical end shell, to a spirally wound tuning cable having an end disposed in the shell, wherein the shell is magnetically deformed radially inwardly to grip and conform to the outer surface of the tuning cable end. The restrictor may be of steel, brass or, most preferably, aluminum construction.

Abstract: A suspension adjustment device for adjusting both camber and caster of a wheel is provided. A suspension control arm is mounted between a pair of vehicle frame support members using a single fastener. Cams are disposed on either end of the fastener. The cams rotate in grooves defined in the vehicle frame support members and cause the fastener to move inboard or outboard in slots defined in the frame support members in order to adjust wheel camber. Shims are disposed about the fastener on either side of the control arm between the control arm and the frame support members. Shims are removed from one side and added to the other side to move the control arm in the fore-aft direction and adjust wheel caster Alternatively, the fore-aft position of the control arm may be adjusted by rotating a threaded bushing disposed about the fastener and extending through the control arm.

Abstract: A device for adjusting the position of suspension control arm and, consequently, wheel caster is provided. The device includes a fastener that couples a suspension control arm between a pair of support members in a vehicle frame. Shim packs are supported on the fastener on either side of the control arm between the control arm and the frame support members. The shim packs include shims having open-ended slots for easy addition or removal. Each shim pack may further include a pair of ring shaped members disposed about the fastener, and coupled to the shims of its respective shim pack. The shims are held together using a coupling element such as a cotter pin, however, to prevent the shims from becoming dislodged. The position of the control arm may be adjusted by swapping shims between the first and second shim packs.

Abstract: A valve stem seal assembly includes an elastomeric sealing member for sealing between a reciprocally moveable valve stem and an associated valve guide in an internal combustion engine. The assembly includes a cylindrical retainer that incorporates an end wall at a first end thereof for securing the elastomeric sealing member to the retainer. The valve assembly is installed over the valve guide, and the retainer is adapted for frictional securement to the guide, whereas the retainer extends down to and engages the surface or deck of the associated engine cylinder head. The retainer includes a radially extending bottom flange at a second end opposite the end wall, wherein the flange bears directly against the cylinder head deck. The upper surface of the flange provides a bearing surface for valve return springs, while the bottom surface of the flange includes an elastomeric sealing media bonded thereto.

Abstract: A valve cover gasket has a perforated central core of metal including protrusions extending from planar sides of the core. Silk screened on each side of the core is a silicone foam rubber layer adapted to replace traditional cork gasket structures used for same purpose. The silicone rubber layers include a foaming agent that causes the material to expand during an oven-curing period. The amount of expansion of the silicone rubber coating is up to three times the thickness of the coating originally applied. As disclosed, the oven cure is for approximately 10 minutes at 300 degrees Fahrenheit. The protrusions prevent the silicone rubber material from being fully compressed; the protrusions are designed not to flatten under normal gasket compression loads. The peaks of the protrusions act as compression loads stops to limit amount of permissible compression of the silicone rubber layers.

Abstract: An improved heat shield provides thermal insulation and reduced noise transmission of vehicular engine components, including exhaust manifolds. The structure has three layers; an outer structural metal layer, a center insulation layer to isolate heat and dampen noise, and an inner metal layer directly adjacent the shielded component for reflecting heat back to the shielded component. The heat shield is attached by bolts to the shielded component. In the described embodiment, the volume of the insulation layer is expanded by approximately 15 to 20 percent over conventional shields to produce a softer, thicker material having a lower density but unchanged mass. The invention provides a technique to achieve desired thickness and density in insulation layers via modal finite element analysis. The relatively thicker heat shield more effectively absorbs vibration and attenuates noise without increase in mass. In the described embodiment, the layer contains cellulose, diatomaceous earth, talc, and fiberglass.