Patents Assigned to Dana Heavy Vehicle Systems Group, LLC
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Patent number: 11971100Abstract: Methods and systems are provided for a transmission housing of a vehicle. In one example, a system comprises a transmission housing comprising at least one cover configured to support a shift fork and press the shift fork toward a position sensor corresponding thereto, wherein the at least one cover is removable from an exterior of the transmission housing and comprises a spring to press against the shift fork.Type: GrantFiled: June 21, 2022Date of Patent: April 30, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Mark W. Leber, Justin Hall
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Patent number: 11971090Abstract: Various methods and systems are provided for a multi-speed electric axle assembly with three gear ratios. The multi-speed electric axle assembly includes one or more power supplies, one or more shafts operatively coupled to the one or more power supplies and a differential, and one or more Ravigneaux gear assemblies integrated with the one or more shafts. The one or more Ravigneaux gear assemblies of the multi-speed electric axle assembly providing the three gear ratios.Type: GrantFiled: April 17, 2023Date of Patent: April 30, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Andrew T. Brammer, Michael D. Cook, Jordan M. Houser
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Patent number: 11964557Abstract: A transmission system and a method for operation of said transmission is provided. The transmission system includes a first friction clutch with a first set of discs splined to a shaft and a second set of discs splined to an inner circumference of a first gear. The system further includes a first hydraulic passage extending through the shaft and including an outlet in the shaft that directly supplies a lubricant to the first and second sets of discs during transmission system operation, where the first gear includes outer teeth that are positioned circumferentially around the first gear outward from the first and second sets of discs and is designed to mesh with a second gear in the transmission system.Type: GrantFiled: June 9, 2022Date of Patent: April 23, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventor: Jordan M. Houser
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Patent number: 11946308Abstract: Methods and systems are provided for an automated door system for a vehicle. In one example, the method for a vehicle may include operating an automated door system to enable hands-free actuation of a set of door vehicles while the height of the vehicle is not changing and when the vehicle height is changing, suspending operation of the automated door system until the floor has stopped changing height.Type: GrantFiled: December 29, 2021Date of Patent: April 2, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Sylvain Castonguay, Mathilde Charmeau, Ali Idrici
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Patent number: 11933397Abstract: Methods and systems are provided for an actuation system for a driveline shifting member in a transmission system of a vehicle. In one example, a system may include an actuator coupled to a lever arm via one or more parallel axis gears, and a shaft connecting the lever arm to a driveline shifting member, the lever arm driven via a rolling element housed within a slot in the lever arm aligned with a center of a parallel axis gear of the one or more parallel axis gears.Type: GrantFiled: August 10, 2022Date of Patent: March 19, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Robert A. Wright, Michael Z. Creech
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Patent number: 11927263Abstract: Various methods and systems are provided for a shift assembly for a vehicle transmission. In one example, a shift assembly for a transmission includes a first barrel cam including a first cam track; a second barrel cam arranged coaxially with the first barrel cam and including a second cam track; a first motor configured to drive the first barrel cam independent of the second barrel cam; and a second motor configured to drive the second barrel cam independent of the first barrel cam.Type: GrantFiled: September 26, 2022Date of Patent: March 12, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Michael D. Cook, Mark A. Davis, Jordan M. Houser, Travis J. Miller, George A. Willford
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Patent number: 11926206Abstract: Provided herein is an electric axle assembly including a first motor-generator assembly, a second motor generator assembly, an axle housing, a first axle half shaft drivingly connected to the first motor-generator assembly and a second axle half shaft drivingly connected to the second motor-generator assembly. The first and second motor-generator assemblies each include a motor-generator and a housing and gear carrier portion. The axle housing includes a first axle tube portion, a second axle tube portion, a center portion, and an opening extending through the center portion of the axle housing, wherein the first axle tube portion and the second axle tube portion are disposed on axial opposite sides of the central portion. The first and second half shafts extended into the opening of the axle housing, and the first motor-generator assembly and the second motor-generator assembly are connected to the axle housing assembly.Type: GrantFiled: June 3, 2021Date of Patent: March 12, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventor: James F. Ziech
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Patent number: 11916459Abstract: Various systems and methods are provided for an electric motor of a vehicle, and particularly to an electric motor including a coolant spray ring. In one example, a spray ring for an electric motor comprises an outer circumferential surface including a plurality of axial grooves, an inner circumferential surface including a plurality of nozzle orifices in fluidic communication with the plurality of axial grooves, and a plurality of nozzle guide surfaces formed through the spray ring and extending from the plurality of axial grooves to the plurality of nozzle orifices in a direction toward a central opening of the spray ring.Type: GrantFiled: December 30, 2020Date of Patent: February 27, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Darren J. Ziskovsky, Steven Vanhee, Louis Lambourg
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Patent number: 11906033Abstract: Methods and systems are provided for a lubricant catching device. In one example, a system may include a device for capturing lubricant flowing in a clockwise direction and a counterclockwise direction. The device receives lubricant from a lubricated, rotating component.Type: GrantFiled: September 7, 2021Date of Patent: February 20, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Jordan M. Houser, Langston H. Corn
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Patent number: 11885408Abstract: Drivetrain systems and methods are provided. In one example, the drivetrain system includes an interaxle differential (IAD) configured to receive power from a prime mover, a motor configured to drive a planetary gearset, and a ball ramp actuator configured to selectively engage a plurality of plates in a clutch pack of a friction clutch in response to receiving rotational input from the planetary gearset. In an engaged configuration, the friction clutch prevents speed differentiation between a first IAD output and a second IAD output.Type: GrantFiled: August 30, 2022Date of Patent: January 30, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Brian V. Knapke, Patrick F. Rose, Atul Jagannath Patil
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Patent number: 11884161Abstract: Methods and systems are provided for an electric drive train of a vehicle. In one example, a method may include operating a first motor of a set of motors in a torque control mode at a first speed while operating a second motor of the set of motors in a speed control mode at a second speed. The second speed may be determined based on the first speed and torque may be summed at an output node of a planetary gear set coupled to each of the set of motors.Type: GrantFiled: May 7, 2021Date of Patent: January 30, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Jeffrey M. David, Travis J. Miller, Mark A. Davis
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Patent number: 11885409Abstract: Systems and methods for an interaxle differential (IAD). In one example, the IAD comprises a locking assembly that includes a friction clutch, the friction clutch includes a clutch pack that comprises plurality of plates configured to engage and disengage to inhibit and permit speed differentiation between a first axle differential and a second axle differential. The IAD further includes a supply lubrication passage that comprises an inlet that receives a lubricant from an enclosure surrounding an input gear of an axle differential and a first outlet flowing the lubricant to a gear coupled to the clutch pack.Type: GrantFiled: April 14, 2023Date of Patent: January 30, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Brian V. Knapke, Patrick F. Rose, Atul Jagannath Patil
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Patent number: 11878578Abstract: A cradle assembly for housing and supporting a motor and a gearbox of an electric axle assembly. The cradle assembly has generally an “open air” design which provides a space for a motor and/or gearbox to be positioned within a pre-assembled cradle assembly and allows for easy access to the motor and gearbox for maintenance. The cradle assembly includes two end caps, a plurality of tube portions connecting the end caps and a plurality of motor mounts for supporting the motor and gearbox.Type: GrantFiled: October 8, 2021Date of Patent: January 23, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: David A. Brock, Jeremy M. Frenznick, Brian A. Mattila, Scott L. Steward, Jr.
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Patent number: 11872851Abstract: Systems and methods for determining the health of a seal in a tire inflation system are provided. In one example, a method of determining the health of a seal of a tire inflation system on a vehicle includes obtaining one or more pressure measurements of a tire of the vehicle with a pressure transducer in communication with an electronic control unit and sending the one or more pressure measurements to a computer network via a communication network that receives signals from the electronic control unit, the communication network including a telematics device in communication with the computer network, wherein the computer network is configured to determine the health of the seal based on the one or more pressure measurements communicated by the telematics device.Type: GrantFiled: February 28, 2022Date of Patent: January 16, 2024Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Venkata Ramakanth Kona, Christopher P. Lewark
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Patent number: 11850946Abstract: Methods and systems for an electric drive assembly are provided herein. In one example, a method for operation of an electric drive system is provided that includes coordinating operation of a first electric drive unit and a second electric drive unit based on a first power request. In the system, each of the first and second electric drive units include a planetary gear reduction that delivers power from a pair of motors to a set of axle shafts, and the planetary gear reductions have asymmetric gear ratios.Type: GrantFiled: April 9, 2021Date of Patent: December 26, 2023Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Jeffrey M. David, Mark A. Davis, Darren J. Ziskovsky, Aaron D. Gries, Jordan M. Houser
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Patent number: 11815173Abstract: Methods and systems for operating a transmission that includes one or more dog clutches are described. In one example, a torque capacity of a gear is estimated from an engagement depth of the dog clutch, and the gear may be held or shifted according to the torque capacity of the gear and a commanded torque.Type: GrantFiled: November 15, 2022Date of Patent: November 14, 2023Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: James Allen, Jordan M. Houser, Nathan Smith
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Patent number: 11794544Abstract: Methods and systems are provided for adjusting a height of an electric vehicle with an adjustable suspension system. In one example, a method comprises: during a vehicle stop event, adjusting a height of a skateboard frame of an electric vehicle via an adjustable suspension system, based on at least one sensor input indicative of a desired skateboard frame height. In this way, user activities, including loading and unloading, may be facilitated.Type: GrantFiled: November 12, 2021Date of Patent: October 24, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Mathilde Charmeau, Ali Idrici, Sylvain Castonguay
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Patent number: 11770041Abstract: Various methods and systems are provided for an electric motor including a coolant jacket molded to a stator. In one embodiment, an electric motor comprises a stator, and a coolant jacket molded as a single, unitary piece in sealing engagement against an outer perimeter of the stator, with a first end of the coolant jacket forming a first integrated spray ring.Type: GrantFiled: December 30, 2020Date of Patent: September 26, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventor: Darren J. Ziskovsky
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Patent number: 11766912Abstract: Methods and systems are provided for adjusting a height of an electric vehicle with an adjustable suspension system. In one example, a method comprises: during a vehicle stop event, adjusting a height of a skateboard frame of an electric vehicle via an adjustable suspension system, based on at least one sensor input indicative of a desired skateboard frame height. In this way, user activities, including loading and unloading, may be facilitated.Type: GrantFiled: November 12, 2021Date of Patent: September 26, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Mathilde Charmeau, Ali Idrici, Sylvain Castonguay
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Patent number: 11760195Abstract: Provided herein is an electric axle including a differential assembly drivingly connected to a first axle half shaft and a second axle half shaft, wherein the first and second axle half shafts each have a wheel coupled to the ends thereof; an electric motor/generator drivingly connected to a first rotatable shaft; a first gear set having a first gear connected to the first rotatable shaft and a second gear connected to a second rotatable shaft; a second gear set having a first gear connected to the second rotatable shaft and a second gear selectively connected to a third rotatable shaft; a third gear set having a first gear connected to the third rotatable shaft and a second gear drivingly connected to the differential assembly; and a selector device configured to selectively connect the third rotatable shaft to the second gear of the second gear set or the first rotatable shaft.Type: GrantFiled: June 10, 2022Date of Patent: September 19, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Joshua A. Perry, William F. Waltz, George A. Willford, James F. Ziech