Patents Assigned to Dana Heavy Vehicle Systems Group, LLC
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Patent number: 11794544Abstract: Methods and systems are provided for adjusting a height of an electric vehicle with an adjustable suspension system. In one example, a method comprises: during a vehicle stop event, adjusting a height of a skateboard frame of an electric vehicle via an adjustable suspension system, based on at least one sensor input indicative of a desired skateboard frame height. In this way, user activities, including loading and unloading, may be facilitated.Type: GrantFiled: November 12, 2021Date of Patent: October 24, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Mathilde Charmeau, Ali Idrici, Sylvain Castonguay
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Patent number: 11770041Abstract: Various methods and systems are provided for an electric motor including a coolant jacket molded to a stator. In one embodiment, an electric motor comprises a stator, and a coolant jacket molded as a single, unitary piece in sealing engagement against an outer perimeter of the stator, with a first end of the coolant jacket forming a first integrated spray ring.Type: GrantFiled: December 30, 2020Date of Patent: September 26, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventor: Darren J. Ziskovsky
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Patent number: 11766912Abstract: Methods and systems are provided for adjusting a height of an electric vehicle with an adjustable suspension system. In one example, a method comprises: during a vehicle stop event, adjusting a height of a skateboard frame of an electric vehicle via an adjustable suspension system, based on at least one sensor input indicative of a desired skateboard frame height. In this way, user activities, including loading and unloading, may be facilitated.Type: GrantFiled: November 12, 2021Date of Patent: September 26, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Mathilde Charmeau, Ali Idrici, Sylvain Castonguay
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Patent number: 11760195Abstract: Provided herein is an electric axle including a differential assembly drivingly connected to a first axle half shaft and a second axle half shaft, wherein the first and second axle half shafts each have a wheel coupled to the ends thereof; an electric motor/generator drivingly connected to a first rotatable shaft; a first gear set having a first gear connected to the first rotatable shaft and a second gear connected to a second rotatable shaft; a second gear set having a first gear connected to the second rotatable shaft and a second gear selectively connected to a third rotatable shaft; a third gear set having a first gear connected to the third rotatable shaft and a second gear drivingly connected to the differential assembly; and a selector device configured to selectively connect the third rotatable shaft to the second gear of the second gear set or the first rotatable shaft.Type: GrantFiled: June 10, 2022Date of Patent: September 19, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Joshua A. Perry, William F. Waltz, George A. Willford, James F. Ziech
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Patent number: 11719337Abstract: Methods and systems are provided for an actuation system for a parking mechanism in a transmission system of a vehicle. In one example, a system may include a protrusion positioned at one end of a higher diameter portion of a cam, the protrusion positioned to contact a pawl upon engagement of the pawl with a parking gear.Type: GrantFiled: March 26, 2021Date of Patent: August 8, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Brian V. Knapke, Nicholas W. Laforce, Aaron D. Gries, Robert D. Keller
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Patent number: 11713808Abstract: Methods and systems are provided for a transmission housing of a vehicle. In one example, a system comprises a transmission housing comprising at least one cover configured to support a shift fork, wherein the at least one cover is removable from an exterior of the transmission housing.Type: GrantFiled: March 8, 2022Date of Patent: August 1, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Mark W. Leber, Robert L. Vailliencourt, Justin Hall, Langston H. Corn, Michael D. Cook, Shane T. Smith
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Patent number: 11691612Abstract: Methods and systems are provided for controlling a multi-axle assembly in a vehicle. The multi-axle assembly may be operated according to a requested mode, where the mode includes providing torque at one, two, or no axles of the multi-axle assembly, and the requested mode may be selected based on vehicle speed. In this way, operation of the multi-axle assembly may be adjusted according to a fuel efficiency of the vehicle while the vehicle is in motion.Type: GrantFiled: February 12, 2021Date of Patent: July 4, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Steven Mastroianni, Andrew T. Brammer, Jeremy M. Frenznick
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Patent number: 11692626Abstract: Various methods and systems are provided for a shift assembly for a vehicle transmission. In one example, a shift assembly for a transmission includes a first barrel cam including a first cam track; a second barrel cam arranged coaxially with the first barrel cam and including a second cam track; a first motor configured to drive the first barrel cam independent of the second barrel cam; and a second motor configured to drive the second barrel cam independent of the first barrel cam.Type: GrantFiled: August 3, 2020Date of Patent: July 4, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Travis J. Miller, Michael D. Cook, Jordan M. Houser, George A. Willford, Mark A. Davis
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Patent number: 11674566Abstract: Various methods and systems are provided for a multi-speed electric axle assembly with three gear ratios. The multi-speed electric axle assembly includes one or more power supplies, one or more shafts operatively coupled to the one or more power supplies and a differential, and one or more Ravigneaux gear assemblies integrated with the one or more shafts. The one or more Ravigneaux gear assemblies of the multi-speed electric axle assembly providing the three gear ratios.Type: GrantFiled: April 7, 2020Date of Patent: June 13, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Andrew T. Brammer, Michael D. Cook, Jordan M. Houser
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Patent number: 11673443Abstract: Methods and systems are provided for an electric heavy-duty vehicle. In one example, a system for the vehicle may include a wheel hub assembly coupled to a frame of the vehicle via a first wishbone arm and a second wishbone arm, and an air spring coupled at opposite ends to a first link and a second link, each of the first link and the second link being pivotably coupled to the frame of the vehicle, the second link further being pivotably coupled to the first wishbone arm. The air spring may be positioned above the wheel hub assembly with respect to the vehicle.Type: GrantFiled: July 30, 2020Date of Patent: June 13, 2023Assignee: DANA HEAVY VEHICLE SYSTEMS GROUP, LLCInventors: Guillaume Desourdy, Jason Soares
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Patent number: 11673463Abstract: Methods and systems for an electric motor system are provided. In one example, a motor system is provided which comprises a first electric machine rotationally coupled to a second electric machine by a planetary gear set that has three components: a ring gear, a sun gear, and a carrier with a plurality of planet gears. In the system, the first electric machine varies in size from the second electric machine and one of the planetary assembly components is permanently grounded.Type: GrantFiled: January 7, 2021Date of Patent: June 13, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Langston H. Corn, Mark A. Davis, Jordan M. Houser, Darren J. Ziskovsky
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Patent number: 11667180Abstract: Methods and systems are provided for an electric axle assembly. In one example, a system, includes a cover plate for a head assembly, wherein a cross-member is integrated into the cover plate and configured to attach to a vehicle frame.Type: GrantFiled: November 24, 2020Date of Patent: June 6, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Harry W. Trost, Steven G. Slesinski
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Patent number: 11667193Abstract: Methods of controlling a tandem axle assembly in a vehicle, the tandem axle assembly including an inter-axle differential (IAD), one or more side gears, and a front tandem axle assembly having a pair of front tandem axle half shafts selectively connected to a pair of front tandem axle wheel hub assemblies. When a determined speed of the vehicle is greater or equal to a predetermined speed, the IAD may be locked, the tandem axle wheel hub assemblies may be disconnected from their respective tandem axle shafts, and/or the IAD may be moved out of engagement with the one or more side gears. When a determined speed of the vehicle is less than a predetermined speed, the IAD may be unlocked, the tandem axle wheel hub assemblies may be connected to their respective tandem axle shafts, and/or the IAD may be engaged with the one or more side gears.Type: GrantFiled: January 25, 2021Date of Patent: June 6, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Jeremy M. Frenznick, Steven Mastroianni
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Patent number: 11668391Abstract: Systems and methods for an interaxle differential (IAD) are provided. In one example, the IAD comprises a locking assembly that includes a friction clutch, the friction clutch includes a clutch pack that comprises plurality of plates configured to engage and disengage to inhibit and permit speed differentiation between a first axle differential and a second axle differential. The IAD further includes a supply lubrication passage that comprises an inlet that receives a lubricant from an enclosure surrounding an input gear of an axle differential and a first outlet flowing the lubricant to a gear coupled to the clutch pack.Type: GrantFiled: February 24, 2021Date of Patent: June 6, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Brian V. Knapke, Patrick F. Rose, Atul Jagannath Patil
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Patent number: 11662007Abstract: A power divider unit including an input shaft, a drive gear disposed around the input shaft, an inter-axle differential assembly coupled to the input shaft, an output side gear coupled to the input shaft, and a locking system for the power divider unit. The locking system is configured to passively lock the inter-axle differential assembly. The locking system includes a ramped first clutch member in selective engagement with the drive gear, a mating second clutch member configured to engage the first clutch member, a clutch pinion, and a slip clutch assembly. The second clutch member and the first clutch member rotate at different speeds, the clutch pinion rotates and causes the slip clutch assembly and second clutch member to rotate at a speed of the input shaft, causing the first clutch member to mate with the first clutch member.Type: GrantFiled: December 30, 2020Date of Patent: May 30, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Steven Mastroianni, Aaron D. Gries, Martin D. Fairchild
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Patent number: 11655890Abstract: An axle system is provided herein. In one example, the axle system includes a gearbox housing at least partially enclosing a gearbox and a planetary gearset that is rotationally coupled to an output of the gearbox and positioned co-axial with a rotational axis of an axle shaft in a differential. The planetary gearset includes a ring gear grounded by a planetary support that is attached to the gearbox housing.Type: GrantFiled: February 22, 2022Date of Patent: May 23, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Nicholas W. Laforce, Andrew T. Brammer
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Patent number: 11654761Abstract: Methods and systems related to electric propulsion. An electric propulsion system, in one example, includes a first electric machine coupled to a first gear set with a first gear ratio, a second electric machine coupled to a second gear set with a second gear ratio different from the first gear ratio, and an axle including an axle interface. In the system, at least a first output gear of the first gear set and a second output gear of the second gear set are coupled in parallel to the axle interface.Type: GrantFiled: August 24, 2020Date of Patent: May 23, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Harry W. Trost, Steven G. Slesinski
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Patent number: 11643138Abstract: Methods and systems are provided for a steering axle assembly. In one example, a system may include a tapered pin coupled to a steering knuckle and to an axle beam end. A set of bushings may circumferentially surround the tapered pin and enable rotation of the steering knuckle around the tapered pin without lubricant.Type: GrantFiled: February 25, 2021Date of Patent: May 9, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventor: Juliano Pansonatto
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Patent number: 11642960Abstract: Methods and systems are provided for selectively engaging an electric machine to an electric axle of a vehicle. In one example, a method may include engaging or disengaging the electric machine to a differential of the electric-axle by adjusting pressure in a piston coupled to an axle shaft of the electric-axle via a disconnect clutch.Type: GrantFiled: May 11, 2020Date of Patent: May 9, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Andrew T. Brammer, Mark Leber, Benjamin J. Passino, George A. Willford
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Patent number: 11639094Abstract: A hybrid drivetrain is provided. The hybrid drivetrain comprises a power source, a transmission, and a tandem axle assembly. The transmission includes a primary clutch and is drivingly engaged with the power source. The tandem axle assembly includes a first axle and a second axle and is drivingly engaged with the transmission. One of the transmission and the tandem axle assembly includes a first motor generator in electrical communication with a battery. The first motor generator and the primary clutch facilitate operating the hybrid drivetrain as a hybrid drivetrain in a plurality of operating modes. The hybrid drivetrain may further comprise second and third motor generators in electrical communication with the battery to facilitate operating the hybrid drivetrain in a plurality of operating modes.Type: GrantFiled: April 8, 2021Date of Patent: May 2, 2023Assignee: Dana Heavy Vehicle Systems Group, LLCInventors: Raymond J. Haka, Krishna Kumar, Steven J. Wesolowski, James F. Ziech