Patents Assigned to Danfoss Silicon Power GmbH
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Patent number: 8451609Abstract: The invention relates to a cooling device for a plurality of power modules (16), comprising a heat-conducting body (15) through which a coolant flows. The cooling device comprises external cooling ribs (14) on a first housing shell of the body through which a coolant flows for receiving the plurality of power modules adjacent to each other. Each individual cooling rib is aligned to come into fixed heat-conducting contact on at least one upper or lower side of one of the plurality of power modules, and the housing shell, on the inner side in the region of the respective cooling rib(s), comprises means for the fluidic communication with the volume of the coolant in the inside the body through which the coolant flows.Type: GrantFiled: April 27, 2009Date of Patent: May 28, 2013Assignee: Danfoss Silicon Power GmbHInventors: Klaus Kristen Olesen, Lars Paulsen, Jens Klinghagen
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Publication number: 20130032230Abstract: A flow distributor for distributing a flow of fluid through a cooling body, the flow distributor comprising: an inlet manifold; an outlet manifold; and one or more flow cells, each being arranged to fluidly interconnect the inlet manifold and the outlet manifold, each flow cell comprising a cell inlet in fluid communication with the inlet manifold, a cell outlet in fluid communication with the outlet manifold, and a flow channel for guiding a flow of fluid from the cell inlet to the cell outlet, wherein the flow distributor is formed within a solid layer which is bonded directly to an insulating layer to be cooled.Type: ApplicationFiled: April 8, 2011Publication date: February 7, 2013Applicant: Danfoss Silicon Power GmbHInventors: Klaus Olesen, Lars Paulsen, Andre Daniel, Frank Osterwald
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Publication number: 20120282772Abstract: A method of manufacturing a semiconductor component includes the steps of manufacturing of a wafer, applying structures of components on the wafer to form a wafer assembly, applying a metal coating on the wafer, removing the metal coating in non-contact areas of the components, applying surrounds on the edge areas of the components, arranging the wafer on a foil held by a clamping ring, separating the components of the wafer compound carried by the foil from one another, arranging a covering mask on the areas of the separated components carried by the foil which are not to be coated, applying a metal coating on the separate components covered with the mask, removal of the mask, and removal of the components from the foil and further processing the separate components wherein that applying a metal coating on the separate components covered by the mask takes place by means of thermal spraying.Type: ApplicationFiled: May 1, 2012Publication date: November 8, 2012Applicant: Danfoss Silicon Power GmbHInventors: Mathias Kock, Ronald Eisele
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Patent number: 8118211Abstract: A method for the low-temperature pressure sintering of at least one electronic unit to be contacted thermally, firmly connected mechanically, and located on a substrate, comprising the following steps: pressing the electronic unit using a mold enveloping matrix while sparing a connecting surface of the substrate for a heat sink connection, providing a heat sink plate, applying a sintering connecting layer onto the spared region of the connecting surface and/or onto to the region of the heat sink plate provided for contacting, and bonding of the heat sink plate to the substrate of the electronic unit in the region of the connecting surface using silver low-temperature pressure sintering technology.Type: GrantFiled: January 16, 2009Date of Patent: February 21, 2012Assignee: Danfoss Silicon Power GmbHInventors: Ronald Eisele, Mathias Kock
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Publication number: 20120037688Abstract: The invention relates to a method for producing a connection between a semiconductor component and semiconductor component and semiconductor module resistant to high temperatures and temperature changes by means of a temperature impinging process, wherein a metal powder suspension is applied to the areas of the semiconductor module to be connected later; the suspension layer is dried, outgassing the volatile components and generating a porous layer; the porous layer is pre-sealed without complete sintering taking place throughout the suspension layer; and, in order to obtain a solid electrically and thermally conductive connection of a semiconductor module to a connection partner from the group of: substrate, further semiconductor or interconnect device, the connection is a sintered connection generated without compression by increasing the temperature and made of a dried metal powder suspension that has undergone a first transport-safe contact with the connection partner in a pre-compression step and has beeType: ApplicationFiled: February 4, 2010Publication date: February 16, 2012Applicant: DANFOSS SILICON POWER GMBHInventors: Mathias Kock, Ronald Eisele
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Patent number: 8066057Abstract: A distributor (1) for distributing a flow of cooling fluid over one or more surface(s) (3) to be cooled has a housing (13) that may be manufactured in a single piece together with inlet (8) and outlet (9) manifolds and a plurality of flow cells (26, 27, 28, 29). The flow cells (26, 27, 28, 29) may be connected in parallel between the manifolds (8, 9), and may be adapted to cool multiple surfaces (3) simultaneously. The present invention is also directed to a fluid-coolable unit comprising a distributor (1) for removing heat from an electronic circuit, such as integrated circuit or CPU.Type: GrantFiled: October 26, 2004Date of Patent: November 29, 2011Assignee: Danfoss Silicon Power GmbHInventor: Klaus Kristen Olesen
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Publication number: 20110255246Abstract: Method for manufacturing a rigid power module with a layer that is electrically insulating and conducts well thermally and has been deposited as a coating, the structure having sprayed-on particles that are fused to each other, of at least one material that is electrically insulating and conducts well thermally, having the following steps: manufacturing a one-piece lead frame; populating the lead frame with semiconductor devices, possible passive components, and bonding corresponding connections, inserting the thus populated lead frame into a compression mould so that accessibility of part areas of the lead frame is ensured, pressing a thermosetting compression moulding compound into the mould while enclosing the populated lead frame, coating the underside of the thus populated lead frame by thermal spraying in at least the electrically conducting areas and overlapping also the predominant areas of the spaces, filled with mold compound.Type: ApplicationFiled: June 27, 2011Publication date: October 20, 2011Applicant: Danfoss Silicon Power GmbHInventors: Ronald Eisele, Mathias Kock, Teoman Senyildiz
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Patent number: 8017446Abstract: Method for manufacturing a rigid power module with a layer that is electrically insulating and conducts well thermally and has been deposited as a coating, the structure having sprayed-on particles that are fused to each other, of at least one material that is electrically insulating and conducts well thermally, having the following steps: manufacturing a one-piece lead frame; populating the lead frame with semiconductor devices, possible passive components, and bonding corresponding connections, inserting the thus populated lead frame into a compression mould so that accessibility of part areas of the lead frame is ensured, pressing a thermosetting compression moulding compound into the mould while enclosing the populated lead frame, coating the underside of the thus populated lead frame by thermal spraying in at least the electrically conducting areas and overlapping also the predominant areas of the spaces, filled with mold compound.Type: GrantFiled: March 24, 2010Date of Patent: September 13, 2011Assignee: Danfoss Silicon Power GmbHInventors: Ronald Eisele, Mathias Kock, Teoman Senyildiz
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Patent number: 7835151Abstract: A flow distribution module (5) for distributing a flow of cooling fluid across a surface. Is adapted to be connected to another at least substantially identical module (5). Makes it possible to provide a cooling unit which may be customized to meet specific cooling needs without requiring special adaptation of the ‘building blocks’. Thereby provides a flexible, yet simple, system. Furthermore a stack of flow distribution modules (5). Provides a very compact cooling unit when cooling is needed for several surfaces, no need for a cooling unit having a large surface area because the modules may be stacked in stead of positioned side-by-side.Type: GrantFiled: November 22, 2005Date of Patent: November 16, 2010Assignee: Danfoss Silicon Power GmbHInventor: Klaus Kristen Olesen
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Publication number: 20100277873Abstract: Method for manufacturing a rigid power module with a layer that is electrically insulating and conducts well thermally and has been deposited as a coating, the structure having sprayed-on particles that are fused to each other, of at least one material that is electrically insulating and conducts well thermally, having the following steps: manufacturing a one-piece lead frame; populating the lead frame with semiconductor devices, possible passive components, and bonding corresponding connections, inserting the thus populated lead frame into a compression mould so that accessibility of part areas of the lead frame is ensured, pressing a thermosetting compression moulding compound into the mould while enclosing the populated lead frame, coating the underside of the thus populated lead frame by thermal spraying in at least the electrically conducting areas and overlapping also the predominant areas of the spaces, filled with mold compound.Type: ApplicationFiled: March 24, 2010Publication date: November 4, 2010Applicant: Danfoss Silicon Power GmbHInventors: Ronald Eisele, Mathias Kock, Teoman Senyildiz
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Publication number: 20090146293Abstract: A flow distribution module (5) for distributing a flow of cooling fluid across a surface. Is adapted to be connected to another at least substantially identical module (5). Makes it possible to provide a cooling unit which may be customized to meet specific cooling needs without requiring special adaptation of the ‘building blocks’. Thereby provides a flexible, yet simple, system. Furthermore a stack of flow distribution modules (5). Provides a very compact cooling unit when cooling is needed for several surfaces, no need for a cooling unit having a large surface area because the modules may be stacked in stead of positioned side-by-side.Type: ApplicationFiled: November 22, 2005Publication date: June 11, 2009Applicant: Danfoss Silicon Power GmbHInventor: Klaus Kristen Olesen
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Patent number: 7529091Abstract: The invention relates to a power semiconductor module comprising a plurality of power semiconductors that are fixed to a first side of a printed circuit board (26), and a cooling device that acts by means of a coolant, on a second side of the printed circuit board (26), opposite the first side, the cooling device comprising a plurality of cells through which the coolant is guided. The aim of the invention is to minimise the risk of failure of one such power semiconductor module. To this end, a non-cooled region (d, e, f) is arranged between at least two cells.Type: GrantFiled: May 24, 2005Date of Patent: May 5, 2009Assignee: Danfoss Silicon Power GmbHInventors: Klaus Kristen Olesen, Ronald Eisele
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Patent number: 7360582Abstract: A cooling unit for cooling in particular power semiconductors contains a distributor for guiding liquid across a surface to be cooled. The distributor comprises an inlet manifold (8) and outlet manifold (9), whereby the inlet and outlet manifolds are connected through a flow cell, which has a main flow channel (50). The main channel is formed as a meandering sequence of channel segments (61,62,63,64). It has been found, that the transfer of heat by the liquid in the main flow channel can be improved by introducing a bypass flow channel (71,72,73) which allows the flow of liquid from the cell inlet to the cell outlet, wherein the bypass flow channel interconnects the channel segments of the main flow channel.Type: GrantFiled: October 26, 2004Date of Patent: April 22, 2008Assignee: Danfoss Silicon Power GmbHInventor: Klaus Kristen Olesen
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Patent number: 7339788Abstract: A liquid-cooled power semiconductor unit has components to be cooled arranged on the upper side of a plate. The bottom side of the plate is cooled by liquid, which is guided along the plate by means of a distributing element, and the liquid inlet and the liquid outlet of the distributing element are preferably arranged perpendicular to the plate. The distributing element is divided into cells, where each cell has a liquid inlet and a liquid outlet perpendicular to the cooled plate, and the distributing element has multiple cells along the plate.Type: GrantFiled: May 7, 2003Date of Patent: March 4, 2008Assignee: Danfoss Silicon Power GmbHInventors: Klaus Kristen Olesen, Ronald Eisele, Steen Lauridsen
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Publication number: 20070215332Abstract: The invention provides a fluid cooling system comprising a heat exchanger with an outer wall forming a chamber with an inlet and an outlet for circulating a heat exchange medium in the chamber. The chamber has an opening towards the component which is to be cooled, and to protect the component, the opening is closed by a flexible wall which is attached to the outer wall. To protect the cover and the component against overload, the flexible wall is attached to an inner wall inside the chamber. The cooling system could be applied to electronic systems, e.g. for cooling a DCB substrate or similar electronic components.Type: ApplicationFiled: March 9, 2005Publication date: September 20, 2007Applicant: Danfoss Silicon Power GmbHInventors: Ronald Eisele, Klaus Olesen
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Publication number: 20070119574Abstract: A cooling unit for cooling in particular power semiconductors contains a distributor for guiding liquid across a surface to be cooled. The distributor comprises an inlet manifold (8) and outlet manifold (9), whereby the inlet and outlet manifolds are connected through a flow cell, which has a main flow channel (50). The main channel is formed as a meandering sequence of channel segments (61,62,63,64). It has been found, that the transfer of heat by the liquid in the main flow channel can be improved by introducing a bypass flow channel (71,72,73) which allows the flow of liquid from the cell inlet to the cell outlet, wherein the bypass flow channel interconnects the channel segments of the main flow channel.Type: ApplicationFiled: October 26, 2004Publication date: May 31, 2007Applicant: Danfoss Silicon Power GmbHInventor: Klaus Olesen
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Publication number: 20070062673Abstract: A distributor (1) for distributing a flow of cooling fluid over surface(s) (3) to be cooled. Has a housing (13) manufactured in a single piece with inlet (8) and outlet (9) manifolds and a plurality of flow cells (26, 27, 28, 29). Makes it easier and more cost effective to manufacture the distributor (1). The flow cells (26, 27, 28, 29) may be connected in parallel between the manifolds (8, 9). May be adapted to cool two or more surfaces (3) simultaneously. Also a fluid-coolable unit comprising the distributor (1). Suitable for removing heat from an electronic circuit, such as integrated circuit or CPU.Type: ApplicationFiled: October 26, 2004Publication date: March 22, 2007Applicant: Danfoss Silicon Power GmbHInventor: Klaus Olesen
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Patent number: 7040381Abstract: A cooling device comprising a heat-conducting cooling plate on the side of the electronic power components to be cooled and a platelike cooling fluid distributing device. The distributing device has cooling fluid outlets on the side facing the cooling plate, said outlets being arranged at a distance from and pointing towards the cooling plate. The distributing device also comprises at least one drain outlet for the cooling fluid. The cooling device comprises a first plate in which outlets and a plurality of drain outlets are evenly distributed and a second plate and a third plate which are superimposed, wherein two plates define a feed channel that is connected to all outlets and a drain channel that is connected to all drain outlets.Type: GrantFiled: January 22, 2003Date of Patent: May 9, 2006Assignee: Danfoss Silicon Power GmbHInventors: Ronald Eisele, Klaus Kristen Olesen
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Publication number: 20050143000Abstract: The invention relates to a cooling device comprising a heat-conducting cooling plate on the side of the electronic power components to be cooled and a platelike cooling fluid distributing device. The distributing device has cooling fluid outlets on the side facing the cooling plate, said outlets being arranged at a distance from and pointing towards the cooling plate. The distributing device also comprises at least one drain outlet for the cooling fluid. The invention aims at providing a cooling device which is suitable for different forms and number of power components and ensures even cooling throughout the entire cooling surface for different forms and number of power components while simplifying the production of said cooling device.Type: ApplicationFiled: January 22, 2003Publication date: June 30, 2005Applicant: Danfoss Silicon Power GmbHInventors: Ronald Eisele, Klaus Olesen