Abstract: A vehicular system includes a controller and an electric motor in signal communication with the controller for receiving current and rotating at speed; while the controller includes a first function responsive to a signal indicative of the speed of the electric motor, a filter responsive to a signal indicative of the heat generation rate of the vehicular system, a second function in signal communication with the first function and the filter, and a limit calculation function in signal communication with the second function for providing a motor current limit responsive to the second function; wherein a method for controlling the vehicular system includes receiving a signal indicative of the heat generation rate of the vehicular system, receiving a signal indicative of a speed of the electric motor, providing a scale factor or an overload value in response to the received signal indicative of speed, filtering the received signal indicative of heat generation rate in correspondence with a time constant, process

Abstract: A vapor canister and fuel tank assembly for a vehicle includes a fuel tank having an interior chamber and a vapor canister fluidly communicating with the interior chamber of the fuel tank to adsorb vapor fuel. The vapor canister and fuel tank assembly also includes a pressure sensor located on a clean side of the vapor canister to monitor pressure in the assembly.

Abstract: A safety system for a vehicle, having an adjustable headrest with a belt guide. The belt guide realigns the path of travel of a torso belt of a vehicle. The adjustable headrest provides head support to smaller sized passengers while also positioning the torso belt for the smaller sized passenger.

Abstract: A hydraulic pressure intensifier for operating a vehicle braking system under conditions that are not conducive to the proper operation of a power assist for the braking system. The hydraulic pressure intensifier has an intensifier inlet fluidly connected to a master cylinder and an intensifier outlet fluidly connected to a wheel cylinder. A bypass valve has an input and output fluidly connected to the intensifier inlet and the intensifier outlet, respectively. With normal power assisted braking operation, the bypass valve is open and the master cylinder is fluidly connected to the wheel cylinder via the bypass valve. In a manual or nonpower assisted braking operation, the bypass valve is closed; and the hydraulic pressure intensifier is fluidly connected between the master cylinder and the wheel cylinder.

Abstract: A motor mounting assembly (30) for attaching a motor (32) to a housing (34) is presented. The mounting assembly (30) includes a pair of flanges (36, 38), one on the housing (34) and one on the motor (32). Each flange (36, 38) has a recess (54, 66) extending around its circumference. A hollow cover (44) is inserted over the flanges (36, 38) and crimped into the recesses (54, 66) to fasten the cover (44) and the motor (32) to the housing (34). The cover (44) includes inner and outer shells (84, 86) separated by a viscoelastic adhesive (88). A resilient damper (40) is sandwiched between the housing flange (38) and the motor flange (36).

Abstract: A method for the manufacture of a housing (1) for an electrical connection system between parts that can be rotated with respect to each other, in particular between a steering wheel and a steering column, comprising a stationary housing part (3) and a housing part (4) which can be rotated relative with respect thereto, each of housing parts supporting a connector unit (10) and enclosing a spirally wound flexible electrical conductor (6) connected on its ends with connector units (10). The internal axial boundary surfaces (8) of the housing parts (3, 4) are provided with an insulating material (9). The insulating material (9) is a plastic material exhibiting sound-absorbing properties and is extrusion-coated on the internal axial boundary surfaces (8) of the plastic injection-molded housing parts (3, 4).

Abstract: An automotive steer-by-wire system is disclosed that includes a first network. The first network connects a first set of controllers for controlling a first set of motors. The steer-by-wire system further includes a second network that is independent of the first network and connects a second set of controllers for controlling a second set of motors. The steer-by-wire system includes a third network that connects the first set of controllers and the second set of controllers for controlling the first or second set of motors if the first or second network is inoperative, whereby information is transmitted via the third network independent of the first network and the second network.

Abstract: A variable control steering actuator for mechanically adjusting an angle of the steerable wheel of a motor vehicle includes a controller, a braking device in operable communication with the controller, and a clutch device associated with the braking device. The clutch device is disposed on an input pinion of the steering shaft. The input pinion is in operable mechanical communication with the steerable wheel through both the clutch device and the braking device. A method for mechanically adjusting the angle of the steerable wheel of the vehicle in order to control the vehicle includes disengaging the clutch device and rotating the steering shaft independently of an input from an operator of the vehicle. The rotation of the steering shaft may be effectuated through a motor disposed in operable communication with the steering shaft.

Abstract: The present invention provides a sensor system for detecting lining wear and fluid level in a dry interface corner actuator for a single wheel brake including a reservoir assembly. The reservoir assembly includes a reservoir for containing fluid for the actuator and a sensor assembly positioned in the reservoir having a single set point to indicate both low reservoir fluid level and a need for brake lining replacement.

Abstract: A durable MR fluid formulation is described which includes mechanically hard magnetizable particles, a carrier fluid derived from a polyalphaolefin and a plasticizer, and at least one colloidal additive such as colloidal polytetrafluoroethylene or colloidal graphite. The use of these colloidal additives inhibits surface-to-surface contact and scuffing while providing reliable lubrication under boundary lubrication conditions.

Abstract: A sensor assembly for sensing the angular position of a rotatable body such as a motor vehicle steering column. The sensor assembly includes a ring gear which is zero calibrated upon assembly of the sensor assembly. The sensor assembly further includes a ring member which functions to lock the ring gear to the sensor housing to maintain the zero calibration between the time of calibration and the subsequent mounting of the sensor assembly on the steering column and further functions to release the ring member for free rotation with the steering column in response to mounting of the sensor assembly on the steering column.

Abstract: A brake system control method, comprising the steps of: measuring a set of vehicle parameters including steering wheel angle, vehicle speed, lateral acceleration and vehicle yaw rate; responsive to the measured parameters using an observer to estimate lateral velocity of the vehicle, wherein the observer contains (a) an open loop dynamic model of the vehicle responsive to the measured vehicle speed and the measured yaw rate, (b) a closed loop term responsive to a first error between the measured yaw rate and a predicted yaw rate, a second error between a previously estimated lateral velocity and a predicted lateral velocity and a third error between the measured lateral acceleration and a predicted lateral acceleration; estimating a vehicle slip angle responsive to the estimate of lateral velocity; determining a control command responsive to the vehicle slip angle; and controlling an actuator responsive to the control command.

Abstract: A linear vibration damping system includes a piston slideably disposed within a cylinder, a magneto-rheological fluid disposed within the cylinder, and a magnet disposed in magnetic communication with the magneto-rheological fluid. A rotary vibration damping system includes a cylinder having a steering shaft extending therethrough, a magneto-rheological fluid disposed between an inner surface of the cylinder and an outer surface of the steering shaft, and a magnet disposed in magnetic communication with the magneto-rheological fluid. In either system, the magnet is controllable to provide variable control of the magneto-rheological fluid. A method of damping vibrations in a motor vehicle includes disposing a magneto-rheological fluid at a source of vibration in the motor vehicle, controlling the magneto-rheological fluid to effectuate a structural change in the magneto-rheological fluid, and subjecting the magneto-rheological fluid to a vibration from the source of the vibration.

Abstract: A default engine control method for an internal combustion engine recovers from the loss of a high-resolution engine position signal by calculating a high resolution pulse period based on a recognized pattern of a low resolution engine position signal. Interrupts for signaling the execution of cycle-related control algorithms are scheduled in time based on the calculated pulse period, and pulse period errors due to changing engine speed are periodically corrected based on the timing of subsequent transitions in the low resolution position signal relative to the scheduled interrupts.

Abstract: A method for forming a nanolaminate structure is provided which comprises plating a substrate with layers of substantially a first metal and substantially a second metal using an electrolytic plating process and controlling the plating current to obtain a desired current density at the cathode, which is maintained within a predefined range.

Abstract: A satellite crash sensor for use in a noisy area such as a crush zone has a crash dependent clock that uses an accumulated velocity signal derived from the acceleration signal, rather than the acceleration signal itself, to determine initiation and counting of the clock count. Successive velocity values are accumulated in an accumulated velocity value that is limited between zero and a maximum limit value. The clock count is incremented away from an initial zero value when the accumulated velocity value is greater than zero and back toward the zero value when the accumulated velocity value is equal to zero. The clock count is used as a measure of time from initiation of a possible crash event in the generation of a restraint deploy indicating signal in the satellite crash sensor.

Abstract: An electrical connector uses a single flex circuit having two banks of electrical conductors each engaged to a series of terminals disposed or engaged in first and second carriers. The carriers are stacked upon one another and then inserted into a shroud of the electrical connector from a lateral direction. A clip retainer is then inserted from the rear into the shroud of the electrical connector between the first and second carriers to assure the position of the individual terminals within the respective carriers. The single flex circuit is replaced by a plurality of individual electrically insulated conductors in a second embodiment.

Abstract: A suspension damper includes a reservoir housing with a piston slidably mounted therein and including a piston rod extending from the reservoir housing and attached to the vehicle by a mount assembly. An air chamber is defined by a sleeve cirucmscribing the piston rod and connected to the reservoir housing by a flexible portion. The mount assembly includes a pumping chamber which expands and contracts in response to normal road undulations to inflate the air chamber. A valve controlled by the flexible portion of the sleeve controls communication from the air chamber to ambient atmosphere to thereby control inflation of the air chamber and thereby controlling ride height.

Abstract: An air distribution module for a vehicle heating, ventilation and air-conditioning system receives a layered air-flow of an upper and lower layer for delivery to a vehicle interior. The air distribution module includes a housing defining a central plenum and an air inlet at an upstream side thereof for receiving the layered air-flow of first and second layers. At least a first arcuate duct is coupled to the housing and defines an inner passage wherein the arcuate duct further includes an inlet coupled to a downstream side of the housing and in fluidic communication with the plenum. The duct further includes an inversion loop for inverting the air-flow layers and an outlet for discharging the air into the vehicle interior.

Abstract: A hydraulic mount useful for automotive vehicle powertrain applications includes an elastomeric body, a base, a flexible diaphragm and a partition assembled to provide a pumping chamber and a reservoir. An actuator is mounted for moving a closure member between positions to allow flow of fluid between the pumping chamber and the reservoir and to restrict flow of fluid between the pumping chamber and the reservoir. The partition comprises an orifice plate assembly including a valve housing and an annular recess formed in one of two orifice plates for receiving a decoupler. The orifice plates include openings therein for communicating fluid between the decoupler and the pumping chamber and between the decoupler and the reservoir, respectively.