Abstract: A casing assembly for a blower motor of a heating, venting, and air conditioning system of a motor vehicle includes a fan chamber for housing a blower fan and a motor chamber for housing the blower motor. An air conduit molded integrally with the assembly channels air from the fan chamber to the motor chamber for cooling the motor. A panel connects the fan chamber to the motor chamber. The panel includes a groove circumscribing the motor chamber for pierceable separating the motor chamber from the assembly to service the motor and the fan. The assembly further includes a band for reconnecting the separated motor chamber to the assembly after servicing the motor.

Abstract: A combined drive circuit for a split brake system of a motor vehicle has a switched reluctance motor and a brush motor. The switched reluctance motor has multiple phase windings. The combined drive circuit includes a DC power source with first and second supply buses. A SR motor driver supplies current to the switched reluctance motor. The SR motor driver has a first capacitor coupled to the phase windings for storing energy from the phase windings and a second capacitor coupled to the first capacitor and a third supply bus, thereby developing a third supply bus voltage across the second capacitor. A brush motor driver is coupled to the first and second capacitor. The SR motor driver is adapted to supply current to the brush motor. The brush motor driver has a first switching element and a second switching element coupled to the brush motor.

Abstract: Described is a lithium ion battery 10 comprising: A housing having a front side 13 and a backside 15 and an anode cell terminal 60 and a cathode cell 44 terminal separated therefrom; Positioned within the housing a plurality of bipolar lithium ion cells 40 having an lithium ion permeable plastic separator 32 there between; the cell electrodes being comprised of a thin film plastic substrate 34 and being electrically connected appropriately to the anode and the cathode cell terminals; wherein the cells are longitudinally placed in the housing parallel to the sides of the housing; and wherein the housing is enclosed by the cathode cell terminal at one end and the anode cell terminal at the opposite end of the cell sleeve; and the enclosed housing is capable of receiving an electrolyte placed between the cells and the electrolyte is capable of carrying ions between the anode and the cathode. Also described is a method of manufacturing the lithium ion batteries.

Abstract: A poison resistant lean NOx catalyst comprising: a protective coating of a first catalyst support material including a metal-zirconium phosphate component, coated on a second NOx occluding catalyst material.

Abstract: Described is an expanding mounting system for a light emitting cable lead having a cable lead and a lens housing encasing the lead. The housing and lead are routed through a hole in a panel from a bottom side. A mounting bezel is installed about the cable from above the panel. A slot within the bezel permits installation of the bezel on the cable from a radial direction. Closure of the slot thereby causes the installed bezel to encompass the cable. Rigidly attached to a bottom surface of the bezel are a plurality of ribs which are positioned to extend through the panel hole when the bezel bottom surface contacts the panel top side. Engagement of the housing within the bezel causes the ribs to expand thereby locking the bezel to the panel.

Abstract: System and method for controlling a synchronous machine are provided. The method allows for calculating a stator voltage index. The method further allows for relating the magnitude of the stator voltage index against a threshold voltage value. An offset signal is generated based on the results of the relating step. A respective state of operation of the machine is determined. The offset signal is processed based on the respective state of the machine.

Abstract: A method and apparatus for improving the return-to-center motion of a steering wheel (16) wherein a determination of a first and a second value; secondly, derive a set of two values from the first value; thirdly, compute a third value from the set of two values and the first value according to a predetermined formula; and fourth, calculate a steering command using the third value and the second value for enhancing the return-to-center motion.

Abstract: A fuel pump comprises a pumping plunger reciprocable within a plunger bore under the action of a cam drive arrangement. The cam drive arrangement comprises first and second surfaces defining therebetween a chamber, the volume of which can be controlled to control the spacing of the first and second surfaces so as to permit control of the axial length of the cam drive arrangement. The first surface may be defined by a tappet member which acts to transmit a force from the cam drive arrangement to the pumping plunger, the second surface being defined by a piston member which is slidable within a tappet bore formed in the tappet member. The invention also relates to an arrangement for use in a fuel pump comprising a pumping plunger which is reciprocable within a plunger bore under the action of a drive arrangement and a tappet member which is slidable within a further bore provided in a housing for transmitting a force from the drive arrangement to the pumping plunger.

Abstract: A method for optimizing the sensitivity of certain radar sensors that works by placing target objects within a sensor's field of coverage at strategic locations and adjusting the sensor's radar parameters as a function of the sensor target location and performance characteristics of the sensor, including bin resolution and spatial constraints. The proposed methods are ideally suited for a wide variety of uses, including for use on production lines. The methods are equally appropriate for use in other areas, including sensor maintenance and recalibration and in the development and validation of sensors.

Abstract: Multiple annular electrical connectors are each positioned floatably through a respective aperture of a tray. A shield plate is secured over the tray by bolts which thread into a cylinder head. The shield plate has holes centered above the apertures for access to spark plugs disposed below. Each annular electrical connector is centered about an annular pressure sensing device which encompasses the spark plug. The inboard side of the electrical connector is in electrical contact with the outboard side of the sensing device beneath the tray. Insulated wires extend between the tray and shield plate from each electrical connector and connect to a common panel mounted electrical connector at one end of the tray.

Abstract: A system and method for controlling the collisions between elements of an automotive rack and pinion steering apparatus and an end-of-travel stop is presented. The system comprises a sensor for sensing a set of dynamic variables of the rack and pinion steering apparatus and operative thereby to generate as output therefrom a first set of signals indicative of the set of dynamic variables; a controller responsive to the first set of signals and operative thereby to provide as output therefrom a modified torque assist command; and a motor drive assembly drive assembly responsive to the modified torque assist command and operative thereby to provide modified torque assistance to the rack and pinion steering apparatus. In another embodiment, the dynamic data is used to calculate a torque limit to be imposed upon the torque assist command whenever the steering system is close to end-of-stop. The two embodiments may also be superimposed.

Abstract: A fuel tank cover assembly for a fuel tank of a vehicle includes a cover adapted to close an opening in the fuel tank having a fuel reservoir disposed therein, a return guide rod extending from the fuel reservoir toward the cover, and a valve disposed between the cover and the return guide rod to allow one-way flow of fuel from the cover to the fuel reservoir.

Abstract: A vehicle climate control system having a separate control for first and second separate areas of the vehicle. The climate control system includes a three-fluid heat exchanger having a first path with a first inlet and first outlet, and a second path with a second inlet and second outlet. The first path communicates refrigerant between the first inlet and first outlet and the second path communicates coolant between the second inlet and second outlet without the refrigerant and the coolant being mixed. A primary refrigerant loop is interconnected by a refrigerant line with the refrigerant line being connected to the inlet and outlet of the first path. A secondary loop is connected to the inlet and the outlet of the second path such that the coolant flows through the three-fluid heat exchanger to selectively cool or heat the second area of the vehicle by heat transfer within the three-fluid heat exchanger.

Abstract: A disc brake including a pair of friction plates arranged coaxially in a parallel, spaced-apart relationship and a plurality of vanes extending between the pair of friction plates, each of the vanes having a proximal end, a distal end and a mid-portion extending between the proximal end and the distal end, at least one of the distal end and the proximal end of at least half the vanes having a first cross-sectional area, the mid-portion having a second cross-sectional area, the first cross-sectional area being substantially greater than the second cross-sectional area. The vanes can include a T-shaped portion adjacent the distal end. The vanes can include an hourglass shaped portion. The vanes may taper from the distal end to the proximal end. The vanes can include a thicker cross-section adjacent a peripheral portion of the rotor.

Abstract: A power operating system for opening and closing a vehicle liftgate has a pair of drive units supported on the vehicle roof and connected to the liftgate for opening and closing the liftgate. Each drive unit includes a bracket that is secured to the vehicle body for supporting several parts including a reversible electric motor, a gear unit and a track. The electric motor drives a segmented drive linkage inside the track via a gear reduction unit and a sprocket. The segmented drive linkage includes an elongated arcuate link arm that slides in an arcuate track portion of the track and a power roller chain that is stored in a storage track portion when the liftgate is closed. The outboard end of the link arm is pivotally connected to the liftgate to open and close the liftgate as the link arm is extended and retracted by the power roller chain.

Abstract: A fuel pump module assembly for a fuel tank in a vehicle includes a reservoir adapted to be disposed in the fuel tank having a top defining an overflow fuel level of the reservoir. The fuel pump module assembly also includes a conduit conducting return fuel from an engine of the vehicle to the reservoir and a one-piece jet pump disposed in the reservoir and having an inlet operatively connected to the conduit. The jet pump has a nozzle to discharge fuel into the reservoir.

Abstract: A joint for a shaft assembly includes a housing fitted with a boot seal that encircles and seals about a stub end of a shaft extending into the housing. The boot seal has a collar-like neck portion whose inner surface is formed with an annular wiper rib. Prior to assembly with the shaft, a shipping plus is disposed in the neck of the seal to guard against the escape of grease and the ingress of contaminants. The wiper rib of the seal is operative to engage and wipe grease from the inserted shank of the shipping plug upon its removal to prevent the grease from accumulating in the neck region and impairing the performance of the seal.

Abstract: A drum brake assembly for a vehicle is provided. A backing plate supports opposing brake shoes with a drum disposed there about. Each of the brake shoes has a portion in spaced relation from one another. A wheel cylinder is supported by the backing plate and is arranged between the portions of the brake shoes for forcing the portions away from one another to engage the brake shoes with the drum in a brake position. A strut interconnects the brake shoes proximate to the portions. A lever has a first end, which extends to a second end, supported from one of the portions by a pivotal connection. The lever is rotatable about the pivotal connection between a normal operating position in which the strut is spaced from the lever and a parking brake position in which the lever engages the strut to maintain the portions in the brake position. An electric parking brake actuator is supported by the backing plate and includes a linkage that coacts with the second end of the parking brake lever.

Abstract: A method and apparatus for minimizing or eliminating electrostatic discharge damage to circuitry components on printed wiring boards. The method comprises the steps of maximizing the electric field between an input connector pin and a discharger and minimizing the impedance value between the input connector pin and discharger so that electrostatic discharge will preferentially jump from the input connector pin to the discharger, where the electrostatic discharge energy may be dissipated without adversely affecting the circuit components.

Abstract: A motor vehicle mounted system is responsive to sensed or estimated vehicle lateral acceleration and vehicle speed for detecting and signaling when the vehicle is operating on a racetrack. The system determines whether the vehicle is in a high lateral acceleration state or a low lateral acceleration state and when the vehicle is maintaining a minimum speed. The system increments a count when the vehicle is in the high lateral acceleration state if the vehicle has maintained the minimum speed for a first time since the last increment or decrement of the count and decrements the count when the vehicle is in the low lateral acceleration state if the vehicle has maintained the minimum speed for a second time since the last increment or decrement of the count. The system detects and signals operation on a racetrack while the count exceeds a predetermined threshold count and otherwise detects and signals no operation on a racetrack.