Abstract: A fuel injector for use in an injector arrangement including a fuel pump having a pump chamber and a spill valve arrangement including a spill valve member which is engageable with a valve seating to control communication between the pump chamber and a low pressure drain. The fuel injector further comprises a valve needle which is engageable with a valve needle seating, a control chamber arranged such that the fuel pressure therein urges the valve needle towards its seating, a control valve arrangement, including a control valve member, for controlling the fuel pressure within the chamber, and an actuator arrangement for controlling movement of the spill valve member and the control valve member. The actuator arrangement comprises a double pole actuator having a first armature which is movable with the spill valve member and a single pole actuator having a second armature which is movable with the control valve member.

Abstract: A glow plug controller test device including an electrical connector which can be electrically connected to the vehicle wiring harness connector of the glow plug controller. The test device also includes a pair of leads which are connected to the vehicle power supply and ground, respectively. The test device further includes a light emitting diode which flashes as an indication that the glow plug controller is operational.

Abstract: An ultra accurate gas injection system includes an input device for inputting setpoint data including a target flow rate for the flow of gas into the system. The gas flows through a mass flow controller at an actual flow rate. The mass flow controller issues a flow rate signal indicative of at least the actual flow rate and receives a flow control signal. The mass flow controller is configured to control the actual flow rate dependent at least in part upon the flow control signal. A programmable controller is electrically connected to the input device and the mass flow controller. The programmable controller receives the setpoint data from the input device and issues the flow control signal, the flow control signal being dependent at least in part upon the target flow rate contained within the setpoint data. The programmable controller repeatedly reads the flow rate signal and compares the actual flow rate with the target flow rate.

Abstract: A self-retaining transmission sensor includes a sensor housing having a retaining ring extending radially from the sensor housing. When the self-retaining transmission sensor is inserted in a bore in a transmission housing having a diameter slightly smaller than the diameter of the retaining ring, the outer edge of the retaining ring engages the inner wall of the bore and holds the self-retaining transmission sensor firmly in place. Thus, the need for a mounting bracket, a mounting bolt, or a similar device is eliminated.

Abstract: An improved splined cam phaser includes four assemblies: a sprocket assembly, an inner hub assembly, a cover assembly, and a piston assembly. The joined assemblies provide phaser function at reduced manufacturing cost. The component parts of the assemblies are re-configured from analogous parts in the prior art cam phaser to permit much of the improved phaser to be manufactured inexpensively by powdered metal forming or by stamping or drawing from sheet metal, in contrast with the prior art phaser wherein all parts are formed expensively either by machining from forged blanks or by investment casting. These changes reduce not only the cost of manufacture but also reduce the weight and axial length of the phaser, an important customer acceptance criterion, and improve the speed of response.

Abstract: An integrated fuel delivery module for a fuel injected engine includes a fuel rail having a fuel distribution channel and a plurality of spaced-apart fuel injector sockets connected with the fuel distribution channel. A high-pressure fuel pump has a high-pressure chamber connected internally to the fuel distribution channel without external high-pressure fuel lines.

Abstract: The invention is a two-stage, two-poppet prime valve assembly for use in high pressure applications such as vehicle braking systems. The valve assembly has two valve seats and two plungers for allowing the valve assembly to open under high pressure while providing minimal internal flow restrictions to enhance cold temperature and low pressure operation. The two-stage, two poppet valve assembly contains two separate flow paths, one being high pressure, relatively low flow called a stage one, and the other being relatively low pressure, high flow called a stage two. In addition, the valve incorporates a reverse flow bypass feature that is capable of controlling flow at very high pressure and allowing reverse flow with a very low pressure drop.

Abstract: A combined drive circuit for a split brake system of a motor vehicle has a switched reluctance motor and a brush motor. The switched reluctance motor has multiple phase windings. The combined drive circuit includes a DC power source with first and second supply buses. A SR motor driver supplies current to the switched reluctance motor. The SR motor driver has a first capacitor coupled to the phase windings for storing energy from the phase windings and a second capacitor coupled to the first capacitor and a third supply bus, thereby developing a third supply bus voltage across the second capacitor. A brush motor driver is coupled to the first and second capacitor. The SR motor driver is adapted to supply current to the brush motor. The brush motor driver has a first switching element and a second switching element coupled to the brush motor.

Abstract: A combined drive circuit for a split brake system of a motor vehicle has a switched reluctance motor and a brush motor. The switched reluctance motor has multiple phase windings. The combined drive circuit includes a DC power source with first and second supply buses. A SR motor driver supplies current to the switched reluctance motor. The SR motor driver has a first capacitor coupled to the phase windings for storing energy from the phase windings and a second capacitor coupled to the first capacitor and a third supply bus, thereby developing a third supply bus voltage across the second capacitor. A brush motor driver is coupled to the first and second capacitor. The SR motor driver is adapted to supply current to the brush motor. The brush motor driver includes first, second, third and fourth switching elements coupled to the brush motor.

Abstract: In an exemplary embodiment, the planar sensing element (80) is secured by inclusion of a disk element support provided between the lower end of an inner shield and the lower shoulder of an outer shell for containing such shield, whereby the diameter of the disk element support is less than that of the shell to allow such disk element support to shift off-center. In a preferred embodiment, the planar sensing element is secured by incorporation of a mesh element support, comprising fine wire material and vermiculite filler.

Abstract: The electric park brake of the present invention includes an electric caliper motor assembly. The electric caliper motor assembly includes a motor, which is operably coupled to a shaft. The motor and shaft are surrounded by a housing. A friction wheel is disposed axially and operably connected to the shaft within the housing. A park brake motor is disposed within a second housing. The second housing is connected to the first housing and positioned laterally in relation to the shaft. An acme screw is operably coupled to the park brake motor wherein the acme screw interacts with an acme nut. A lever is in juxtaposition to the acme nut and friction wheel. The lever is angularly displaced by the acme screw interacting with the acme nut to frictionally interact with the friction wheel when the park brake motor is activated. This provides a park brake feature and prevents movement of the shaft.

Abstract: A metering valve for metering fuel flow, the valve having a flow rate control member moveable along an axis to control the rate of flow of metered fuel through the valve, and a piezo-electric bending device bendable in response to a control signal so as to cause the flow rate control member to move a desired distance in a selected direction along the axis.

Abstract: A head up display system is disclosed that includes a housing, an aspheric reflector, and a modular projection unit. The modular projection unit includes a backlight, a spherical reflector, an infrared mirror, one or more display devices, and cooling apparatus. The backlight has a spherical reflector with inner and outer reflective spherical surfaces and a central opening that is used to recycle light and provide a desired aperture shape. The one or more display devices may be liquid crystal displays, such as active matrix liquid crystal displays. Exemplary cooling apparatus includes an air inlet, a fan and an air outlet that forces air past heat generating components of the projection unit.

Abstract: An object sensing system is capable of distinguishing an overhead roadway object, that is not in a host vehicle path, from a substantially motionless roadway object that is in the vehicle path. Initially, a plurality of sensor scan signals are provided into an anticipated path of a host vehicle. Next, a plurality of object return signals that correspond to reflections of the plurality of sensor scan signals from at least one detected stationary object are received. Then, an average amplitude slope of the return signals as a function of the range to the at least one detected stationary object is determined. A sufficiently positive amplitude slope identifies the detected stationary object as an overhead roadway object that is not in the vehicle path. A sufficiently negative amplitude slope identifies the detected stationary object as a substantially motionless roadway object that is in the vehicle path.

Abstract: A method and system for producing thin film alloy by a sputtering deposition process comprising using a crescent-shaped aperture interposed between the target and substrate of a sputtering deposition system.

Abstract: An improved engine torque control method uses existing powertrain sensors and controls to reliably detect and suppress power-hop with minimum degradation of vehicle acceleration. Power-hop is detected by identifying a characteristic wheel jerk magnitude and oscillation frequency based on driven wheel speeds. Once a power-hop condition is detected, the control method computes a desired engine torque output for suppressing the detected power-hop without unnecessarily degrading vehicle performance, based on the wheel jerk magnitude, the engine speed and vehicle acceleration. A combination of engine cylinder fuel cut-off and spark retard is then scheduled for reducing the engine output torque to the desired level for the duration of the power-hop condition.

Abstract: An abrasion wear resistant fuel pump for a vehicle includes a pump section having a flow channel and a rotatable impeller cooperating with said flow channel to pump fuel therethrough. The fuel pump also includes a motor section disposed adjacent the pump section and having a motor to rotate the impeller. The fuel pump further includes an outlet section disposed adjacent the motor section to allow pumped fuel to exit the fuel pump. The pump section includes a plurality of plates disposed axially adjacent to and cooperating with the impeller. The impeller and plates are made of a composite material that improves abrasion wear characteristics therebetween.

Abstract: An electronic interconnect includes a flexible circuit which has a plurality of contacts formed thereon. A plurality of springs is positioned so as to apply a compressive force to at least one of the contacts when the electronic interconnect is mated. A resilient material is configured to apply a compressive force to at least one of the springs.

Abstract: In a preferred embodiment, an unpowered lighting device for an emergency trunk release in a vehicle, including: a light pipe having an external end disposed so as to gather light from a light source external to a trunk compartment of the vehicle; and the light pipe having an internal end disposed in proximity to the emergency trunk release so as to illuminate the emergency trunk release with light from the light source external to the trunk compartment.