Abstract: A prismatic-cell battery pack is provided with integral coolant passages including an intake plenum, an exhaust plenum, and a distributed array of coolant channels coupled between the intake plenum and the exhaust plenum. Coolant medium forced into the intake plenum enters the coolant channels in parallel, draws heat away from the battery cells, and then enters the exhaust plenum for expulsion into the atmosphere. The battery pack is configured as a set of stackable interlocking battery cell modules including at least one battery cell in thermal proximity to an array of coolant channels distributed over the profile of the battery cell, and a pair of peripheral chambers joined to opposite ends of the coolant channels to form the intake and exhaust plenums when the modules are arranged and interlocked in a lineal stack.

Abstract: A method is described for controlling a solenoid-operated fluid valve having an output hydraulic pressure that varies in accordance with an input solenoid control current delivered from a drive circuit. A model is provided characterizing the plant dynamics of the solenoid-operated fluid valve and the drive circuit where the model is dependent on at least one operating parameter. The method, during operation, involves measuring the value of the operating parameter and adjusting based on the measured operating parameter value one or more gain constants to be used in a selected control strategy. The model is used in adjusting the gains. Finally, the method involves determining a required solenoid control current according to the control strategy with the now dynamically-adjusted gain constants. The control strategy may be a PI control strategy. The model-based system allows easy migration of the general control strategy to different hardware configurations by developing target system specific data for the model.

Abstract: A connector assembly includes a retractable stabilizer moveable between a blade alignment position and a seated position in a shroud of a male connector. The retractable stabilizer is in the blade alignment position when the connector assembly is unmated and in the seated position when the connector assembly is mated. The retractable stabilizer includes a base and at least one position arm, at least one retention feature, and a securing member that extend from the base. When the connector assembly is unmated, the female connector pulls on the securing member which draws the retractable stabilizer to move from the seated position back towards the blade alignment position. When the at least one retention feature engages a blocking feature on the shroud, the at least one position arm flexes into at least one aperture defined in the shroud to secure the retractable stabilizer at the blade assembly position for reuse.

Abstract: A parallel parking assistant system integrated with a vehicle and method thereof are provided, the parking assistant system including a first sensor configured to determine a first distance, a second sensor configured to determine a second distance, and a controller configured to provide commands as a function of the first and second determined distances. The commands include a first command configured to command a steering system to be in a clockwise position while the vehicle is moving in a reverse direction for a first reversing distance, a second command configured to command the steering system to be in a substantially straight position while the vehicle is moving in a reverse direction for a second reversing distance, and a third command configured to command the steering system to be in a counter-clockwise position while the vehicle is a moving in a reverse direction for a third reversing distance.

Abstract: A system and method for controlling an injection time of a fuel injector. The system includes a drive circuit configured to output a drive signal having a pulse width, wherein the injection time is influenced by the pulse width and a closing electrical decay of the fuel injector. A controller is configured to determine the closing electrical decay of the fuel injector and adapt the pulse width based on the closing electrical decay to control the injection time. The closing electrical decay includes a closing response. The controller determines the closing response based on an injector signal, such as a coil voltage of the fuel injector. By determining the closing response, the pulse width can be adjusted to compensate for fuel injector part-to-part variability, fuel injector wear, variations in fuel pressure received by the fuel injector, dirt in the fuel injector, and the like.

Abstract: A method is provided to determine a quality acceptance criterion using force signatures measured on a first and a second set of elements. The first set has no quality defect and the second set has a deliberate quality defect. Selection of an initial subset of time points is based on statistical analysis of the force data on the force signatures in the two sets. The quality acceptance criterion includes a quality threshold established using Mahalanobis Distance (MD) values and the MD values are produced from force data at a selected initial subset of time points for each element in the two sets. An output of the determined quality acceptance criterion is using the defined quality threshold to separate an element having a force signature into a group of elements having no quality defect or into a group of elements having a quality defect like the deliberate quality defect.

Abstract: A current-driven display device includes sub-pixel drive circuits with integral photo-sensitive circuits that modify the respective sub-pixel drive currents as a function of the locally sensed ambient light level. The photo-sensitive circuit may include a photo-transistor or photo-resistor connected in the output circuit of a drive transistor used to control the on-off state of a respective sub-pixel element, or the photo-sensitive circuit may include a photo-resistor that adjusts a control voltage or current supplied to an input circuit of the drive transistor. In any event, the photo-sensitive circuits individually and independently adjust the drive current, and hence the luminance, of each sub-pixel element based on the locally sensed ambient light level to locally and dynamically compensate for changes in ambient light impinging on the display device.

Abstract: A fuel accumulator is provided to assist restarting a direct injection engine fuel system. The fuel accumulator includes a central guide post with a fuel passage. A cup shaped plunger with a closed end is slideably disposed on the central guide post. A seal means is disposed between the plunger and the central guide post to define a substantially sealed fuel chamber. A biasing means is provided to urge the plunger onto the central guide post. A fuel admission valve selectively prevents and permits fuel from entering and exiting the fuel accumulator. When a fuel system stop is commanded, pressurized fuel is admitted into the fuel chamber, thereby compressing the biasing means which maintains a restart pressure. When a fuel system start is commanded, pressurized fuel is expelled from the fuel accumulator.

Abstract: A vehicle location reminder system having a vehicle positioning system operable to provide an approximate location of a vehicle and record the approximate location of the vehicle. A status check system monitors use of the vehicle and sends a signal to the vehicle positioning system to record the approximate location of the vehicle when the vehicle is no longer in use. A memory system is connected to the status check system and the vehicle positioning system, the memory system being adapted to determine if the approximate location of the vehicle, when no longer in use, is in a familiar location. An alert system is connected to the memory system. The alert system prompts a vehicle user to record data on a mobile device pertaining to the approximate location of the vehicle when the location of the vehicle, when no longer in use, is not in a familiar location. A replay system is adapted to replay the recorded data.

Abstract: An energy conversion system comprising ammonia for fueling an SOFC stack to generate electricity and a hydrogen-rich tailgas. In the SOFC stack, ammonia is cracked to hydrogen and nitrogen. Ammonia is stored in a metal halide complex and is released therefrom as gaseous ammonia by waste heat from the SOFC. A heat exchanger is positioned across the SOFC cathode such that incoming air is tempered by the cathode exhaust air. In a two-stage energy conversion system, the hydrogen-rich tailgas from the SOFC is supplied as fuel to a secondary energy conversion device which may be, for example, an internal combustion engine or a gas turbine engine which may operate, for example, either a generator for generating additional electricity or a vehicle for motive power, or a second fuel cell stack.

Abstract: A vane-type camshaft phaser including a bias spring to urge the rotor toward an intermediate locking position from any rotational position retarded of the locking position. The rotor comprises non-coaxially acting primary and secondary locking pins for mating with primary and secondary locking pin seats in the phaser stator. The primary seat is elongated and is readily located by the primary locking pin to provide a first limit to the rotor phase angle authority in the retard direction. Camshaft torque reversals cause the rotor phase angle to dither. With each torque reversal the secondary locking pin passes over its seat, allowing multiple opportunities for re-engagement. The clearance of the secondary locking pin to its seat defines the rotary lash in the phaser.

Abstract: A lower manifold for a V-style internal combustion engine comprising at least three shells: a top shell for mating with an upper manifold; a left shell for mating with a left engine head; and a right shell for mating with a right engine head. The three shells are formed independently by injection molding and are joined as by vibration welding when aligned in a welding jig. The molds for the left and right shells are formed such that the seal ring groove has a rectangular cross-section having sidewalls perpendicular to the lower shell surface because each left and right shell has its own draft angle preferably perpendicular to its lower shell surface. The method and apparatus of the invention permits runner cross-sections to be significantly rounded, which improves air flow characteristics of the runners.

Abstract: A lightweight radio/CD player for vehicular application is virtually “fastenerless” and includes a case and frontal interface formed of polymer based material that is molded to provide details to accept audio devices such as playback mechanisms (if desired) and radio receivers, as well as the circuit boards required for electrical control and display. The case and frontal interface are of composite structure, including an insert molded electrically conductive wire mesh screen that has been pre-formed to contour with the molding operation. The wire mesh provides EMC, RFI, BCI and ESD shielding and grounding of the circuit boards via exposed wire mesh pads and adjacent ground clips. The PCB architecture is bifurcated into a first board carrying common circuit components in a surface mount configuration suitable for high volume production, and a second board carrying application specific circuit components in a wave soldered stick mount configuration.

Abstract: A prismatic-cell battery pack is provided with integral coolant passages and a distributed array of coolant channels coupled between an intake plenum and a pair of exhaust plenums. Coolant medium forced into the intake plenum draws heat away from the battery cells, and then exits via the exhaust plenum for expulsion of heat into the atmosphere. The battery pack is configured as a set of stackable interlocking battery cell modules including at least one battery cell in thermal proximity to an array of coolant channels distributed over the profile of the battery cell, and a pair of peripheral chambers joined to opposite ends of the coolant channels to form the intake and exhaust plenums when the modules are arranged and interlocked in a lineal stack. The entry end of each channel is closer to a centerline of the battery cell than the exit end of the channel.

Abstract: A projection display apparatus that presents a high-mount image to the driver of a vehicle includes an LCD or OLED display device and a set of projection minors embedded in an instrument panel forward of the driver. The display includes a first display portion facing away from the driver, on which a first image for high-mount presentation is formed. The projection minors project the first image back into the driver compartment for presentation to the driver in a high-mount location. Preferably, the display further includes a second display portion facing toward the driver, on which a second image for cluster presentation is formed. In the preferred arrangement, the driver directly views the second image in a cluster location disposed below the high mount location.

Abstract: The invention relates to a fuel injection system of the common rail type having a rail body comprising a central bore and one or more outlet bores in fluid communication with the central bore for communicating with a respective fuel injector. The outer circumference of the rail body is substantially oval in cross-section and is thicker in cross-section in a direction substantially perpendicular to the outlet bore axis as compared to the thickness in cross-section substantially parallel to the outlet bore axis. By increasing the thickness of the rail body in this way, stresses at the intersection of the intersection of the central bore with the outlet holes may be reduced by up to 10% or more, thereby increasing the acceptable cycled running pressure of the system.

Abstract: An object detection system, controller, and method using sub-sampling for detecting a presence of an object at the location. An electrode arranged near the location radiates an electric field that corresponds to an electrode signal that arises in response to an excitation signal. When the excitation signal is coupled to the electrode and the electric field is radiated, the electrode exhibits an electrode impedance indicative of the presence of an object. The presence of an object is detected by analyzing the electrode signal using sub-sampling. Traditionally, such electrode signals have frequencies, high enough to warrant the use of expensive high-frequency signal processing devices. Sub-sampling is a way of sampling and processing the electrode signal such that the signal processing to detect the object can be performed by a lower cost general purpose microprocessor.

Abstract: A method of controlling a vehicle engine system is described. The method involves sensing a pressure in the engine; generating a signal indicative of the sensed pressure; encrypting the signal to generate an encrypted data message containing information indicative of the sensed pressure; transmitting the encrypted data message to an engine control means; decrypting the encrypted data message to obtain the information indicative of the sensed pressure; and controlling the vehicle engine system in dependence upon the information contained in the encrypted data message. A pressure sensor for use in the method, and a suitably programmed electronic control unit are also described.

Abstract: An improved heat exchanger assembly having an inlet header in hydraulic communication with an outlet header via a plurality of multi-channel flat refrigerant tubes, in which the multi-channel flat refrigerant tubes are substantially perpendicular to the headers. Interconnecting the refrigerant tubes are corrugated fins. The plurality of refrigerant tubes together with the fins defines the core of the heat exchanger assembly. The heat exchanger assembly also includes a distributor tube disposed in the inlet header cavity and a collector tube disposed in the outlet header cavity. The distributor tube and collector tube have cooperating features for archiving uniform refrigerant distribution through the refrigerant tubes.

Abstract: A system and method for communicating a plurality of carrier waves that are received by a single receiver system is provided. The receiver system includes at least one antenna, at least one splitter, a plurality of tuners, and at least one combiner. The antenna receives a plurality of carrier waves. The splitter is in communication with the antenna, and splits the plurality of carrier waves. The plurality of tuners are in communication with the at least one splitter, and the split carrier waves are communicated to a separate tuner. The at least one combiner is in communication with the plurality of tuners, and combines an output of the plurality of tuners to generate an output based upon at least a portion of the received plurality of carrier waves.