Abstract: A fisheye-corrected lens system includes a plurality of axially aligned lenses. At least one of the lenses includes an aspheric surface and an image distortion of the lens system is less than about five percent at a maximum field angle. A furthest point of the aspheric surface is positioned within a distance less than about fifty percent of a diagonal dimension of an associated imager.

Abstract: A variable flow regulator assembly includes a first stationary exhaust pipe, a second stationary exhaust pipe concentrically disposed within the first stationary exhaust pipe, and a movable exhaust pipe concentrically disposed between the first and second stationary exhaust pipes. The first stationary exhaust pipe includes one or more interference tabs concentrically and circumferentially fitted about its interior surface. The movable exhaust pipe includes one or more interference tabs concentrically and circumferentially fitted about its exterior surface. The interference tabs complimentarily interact and restrict the movement of the variable flow regulator so that the flow maldistribution of the exhaust gas stream entering the catalytic converter can be variably controlled.

Abstract: A joint assembly has outer and inner joint members supported for relative angular movement while preventing rotation between the joint members. The outer joint member is fitted with a lip seal device presenting at least one seal lip which dynamically engages and sealingly wipes at least one corresponding sealing surface of the inner joint member at all angles to seal a space for the retention of lubricant and exclusion of contaminants.

Abstract: Disclosed herein is a method of distributing a washcoat along channels of a particulate filter substrate, the method including: forcing a washcoat slurry a predetermined distance into the channels, the predetermined distance being less than or equal to the full length of the channels; clearing an excess amount of washcoat slurry from the channels; and arranging a remainder of the washcoat slurry within the channels, the arranging including applying a first vacuum to a first end of the particulate filter substrate after the clearing. In one embodiment the clearing includes applying a second vacuum to a second end of the particulate filter substrate. In another embodiment, the clearing includes pulling the excess washcoat slurry from the channels. The predetermined distance may be less than or equal to the full length of the channels.

Abstract: Certain circuit faults in a phase of a multi-pole, switched reluctance, rotary electrical machine are detected; and the machine is selectively operated with a detected circuit fault when the nature of the fault permits continued operation of the phase and the operation of the phase is desirable. The fault may be one of certain short or open circuits in which at least one of the two current controlling electronic switches is operable to control phase current within predetermined limits. In the continued operation when a fault is detected, (1) the phase current is switched off earlier than it would be in the absence of the fault and/or (2) the maximum phase current is reduced compared with that permitted in the absence of the fault; and either or both of these modifications may be a function of motor speed. If the circuit fault adversely affects current control by an electronic switch normally controlling current level, another electronic switch is substituted for current control.

Abstract: A circuit board assembly comprising a laminate substrate and a surface mount device having a CTE less than that of the laminate substrate and attached with at least one solder joint to a first surface of the laminate substrate. The assembly further includes a localized stiffener attached to a second surface of the laminate substrate so as to be directly opposite the circuit device. The localized stiffener is formed of a material and is shaped so that, when attached to the laminate substrate, the stiffener is capable of increasing the thermal cycle fatigue life of the one or more solder joints that attach the device to the substrate.

Abstract: An instrument panel and method of making an instrument panel for use in a vehicle having a passenger side airbag module is disclosed. The instrument panel comprising: a first outer layer having a show surface and an inner surface; an intermediary layer disposed on the inner surface; an inner layer disposed on the intermediary layer; a plurality of cuts in the show surface, the plurality of cuts defining a deployable door in the instrument panel and the plurality of cuts in the show surface are not visually perceivable. The plurality of cuts being in the show surface of the first outer layer and the plurality of cuts do not extend all the way through the first outer layer.

Abstract: A blowoff valve assembly includes a diaphragm separating a refrigerant connection from an ambient port open to the atmosphere. The refrigerant connection is preferably connected to air conditioning system such that the diaphragm is in contact with refrigerant from the system. The diaphragm is deflectable based on the pressure of the refrigerant and is operatively connected to a switch. When pressure of the refrigerant drops to a predetermined level, the diaphragm deflects to activate the switch. Additionally, the assembly also includes a detonable squib that explodes and ruptures the diaphragm, allowing the refrigerant to flow from the refrigerant connection to the atmosphere. Additional features, such as sensors for detecting refrigerant outside of the system, a collision subsystem, and an associated controller are also disclosed.

Abstract: An object surface characterization system with adaptive lighting control includes a light projector, a light source, a camera, a processor and a memory subsystem. The processor is coupled to the light projector, the light source and the camera, as well as the memory subsystem. The memory subsystem stores code that, when executed by the processor, instructs the processor to perform a number of steps to achieve adaptive lighting control for the system.

Abstract: An electrically isolated and thermally conductive double-sided pre-packaged IC component, stamped lead members, drain pads, source pads, gate runner, and a MOSFET, IGBT, etc. are positioned between a pair of ceramic substrate members. Layers of solderable copper material are directly bonded to the inner and outer surfaces of the substrate members.

Abstract: A system optimizes terrestrial signal acquisition in a communication system by initially determining whether a first synchronization signal is available from a first ensemble, which has an associated first programmed content of a terrestrial signal. Next, when the first synchronization signal is not available from the first ensemble, the system switches to a second ensemble of the terrestrial signal to acquire a second synchronization signal, which is synchronized with the first synchronization signal. Finally, the system switches back to the first ensemble to retrieve the associated first programmed content.

Abstract: A force sensor, or a method, determines a force using at least a measured inductance in a coil wherein a quantum tunneling composite is located in a magnetic path created by the coil, is positioned in a load path of the force, and is under strain from the force. A strain sensor, or a method, determines a strain using at least a measured inductance in a coil wherein a quantum tunneling composite is located in a magnetic path created by the coil, is positioned in a load path of a force, and is under strain from the force.

Abstract: Several embodiments of noise reduction apparatus for a fuel injector are disclosed and include perforated tubes, side branch filters and expansion chambers strategically located between a respective injector and the fuel rail to target and reduce high frequency noise generated by the mechanical movement of the fuel injector.

Abstract: An electrical connector assembly comprises an electrical USB connector that has a separate lock piece attached to the terminal of the electrical connector. The lock piece has a collar that fits onto the terminal adjacent to the connector body of the electrical connector. The collar has orientation slots that receive tabs of terminal to properly orient the positive lock piece onto the terminal and inner retention shoulders that cooperate with lock fingers of the terminal for locking the positive lock onto the terminal. A flange attached to the collar serves as a finger guard and push surface when the collar is attached to the terminal. The lock piece has lock arms for attaching the collar to a face panel.

Abstract: An improved pin housing sub-assembly configured for reliable assembly and stability as an intermediate sub-assembly. The length of the plunger return spring is greater than the diameter of the spring well in the pin housing, such that the spring cannot be accidentally installed sideways in the well. During assembly, the non-compressed longer spring places the pushrod seat flush with the end of the pin housing. A shallow annular groove is provided in the inner wall of the pin housing near the outer end thereof, and an expansion ring may be installed therein when the plunger return spring is slightly compressed. The expansion ring holds the sub-assembly together as an intermediate but is displaced by the spring tower in a subsequent assembly step to become the locking ring between the pin housing and the spring tower, as in the prior art.

Abstract: Gas treatment devices and vehicle exhaust systems are disclosed herein. In one embodiment, the vehicle exhaust system, comprises: an engine, a gas treatment device disposed downstream from the engine, the gas treatment device comprising a housing, a substrate disposed within the housing, the substrate comprising a catalyst and a hexaaluminate comprising a catalyst stabilizer disposed in a hexaaluminate crystal structure.

Abstract: A system and a method for determining operational states of first and second electrical contacts in a motor are provided. The motor has first, second, and third phase windings. The first phase winding is electrically coupled between first and second nodes. The second phase winding is electrically coupled between a third node and the second node. The third phase winding is electrically coupled between a fourth node and the second node. The first electrical contact is electrically coupled between the first node and the third node. The second electrical contact is electrically coupled between the third node and the fourth node. The method includes applying a first voltage signal to the first phase winding at a first time and measuring voltage signals at the third and fourth nodes to determine first and second operational states of the first and second electrical contacts.

Abstract: An air bag assembly in a vehicle having an inflator for generating inflation gas and an air bag cushion deployable upon generation of gas by the inflator. The air bag cushion includes a first inflatable portion which is proximal to the inflator for cushioning the torso of the vehicle occupant. The air bag cushion further includes a second inflatable portion distal from the inflator for cushioning the head of the vehicle occupant. A plurality of expansion restraining elements extend from opposing lateral sides of the air bag cushion at differing latitudes along the air bag cushion between the first and second inflatable portions. The expansion restraining elements extend partially but not completely across the width of the air bag cushion so as to partially restrict the flow of inflation gas from the first inflatable portion into the second inflatable portion while defining the flow path of the inflation gas between the first and second inflatable portions.

Abstract: A roller finger follower rocker arm assembly for deactivating an engine valve. A follower body pivots on a hydraulic lash adjuster, and engages a valve stem or lifter. The body receives a reciprocating member having a first and second rollers outboard of the body for following eccentrics of a cam lobe that straddles the body, the body having elongate openings on either side of the reciprocating member. A locking pin selectively locks and unlocks the body to the reciprocating member. The reciprocating member does not make contact with the cam lobe and functions only as a link between the latching mechanism and the rollers. The pin engages the reciprocating member by a latching spring and is disengaged by pressurized oil supplied through the hydraulic lash adjuster. Means is provided for limiting axial growth of the HLA during deactivation mode of the rocker arm assembly.

Abstract: A director plate system for a fuel injector for use in an internal combustion engine. The system includes flow channels for directing the fuel stream radially inward toward the discharge holes. The cross-sectional area of the flow channels diminish inwardly, in the direction of flow, to accelerate the fuel stream. A swirl element, for imparting tangential velocities or eddies to a plurality of individual fuel streams, can be combined with the radially inward directed flow channels. The director plate system may be provided as individual plates in a stack or may be combined with each other and/or the valve seat in a variety of plate configurations to simplify the number of components.