Abstract: A tandem vacuum booster includes a rear housing mounted to the vehicle, and a front housing mounted to the rear housing to define an interior chamber. A divider, disposed between the housings, partitions the interior chamber into primary and secondary chambers. A primary diaphragm, disposed between the rear housing and the divider, partitions the primary chamber into a primary high pressure chamber and a vacuum chamber. A secondary diaphragm, disposed between the divider and the front housing, partitions the secondary chamber into a secondary high pressure chamber and a vacuum chamber. A tie rod extends between the housings and through the chambers. A sleeve is disposed about the tie rod and extends between the high pressure chambers and is spaced from the tie rod. This sleeve defines a passage between the tie rod and itself such that air can be transferred between the high pressure chambers.

Abstract: An accumulator fuel system for an internal combustion engine having a plurality of engine cylinders, includes an accumulator fuel volume for supplying high pressure fuel to one or more of a plurality of injectors, each of which is arranged to supply fuel to an associated one of the engine cylinders. The accumulator fuel volume is integrated within an engine component, where the engine component provides a purpose other than that solely of an accumulator volume for storing high pressure fuel. The accumulator fuel volume is therefore defined in an existing engine component, to reduce part count, weight and cost. In one embodiment the accumulator fuel volume is defined within a rocker shaft of the engine and in another embodiment within the engine cylinder head.

Abstract: The invention provides a magnetorheological damper assembly and piston. The assembly includes a housing with a fluid carried therein, a piston slidably carried in the housing, a rod and a valve both operably attached to the piston. The piston includes at least one passageway formed therein. The valve includes at least one bypass opening formed therein and at least one variable opening formed between a piston surface and the valve. The valve provides asymmetric fluid flow through the passageway. During operation, the variable opening selectively restricts fluid flow and the bypass opening maintains fluid flow through the passageway.

Abstract: A vehicle seat occupant classification system uses a pressure responsive, fluid filled bladder and pressure sensor adapted for engagement with an underside of a foam seat cushion so as to generate a pressure signal corresponding to the weight of an occupant on an upper side of the foam seat cushion. A humidity sensor responds to relative humidity of air adjacent the pressure sensor and/or foam seat cushion to generate a humidity signal that is used to compensate at least one of the pressure signal, a stored reference pressure value and a stored threshold value, from which at least in part; an occupant classification is determined.

Abstract: A system and method of controlling engine vibration mounted within a vehicle including at least one hydraulic mount, each mount including a fluid chamber. A pair of accelerometers sense relative acceleration across the mount between the engine and the frame and generate a relative acceleration signal. A control unit is electrically connected to the accelerometers. The control unit is adapted to generate an electronic control signal in response to the relative acceleration signal. The control device is responsive to the electric control signal for controlling the damping force of the hydraulic mount. A control algorithm calibrates the control unit such that maximum vibration damping occurs at and around the engine resonance bounce frequency.

Abstract: A motion sensing system and method for detecting an occupant in a vehicle with enhanced sensitivity to detect small movement, such as movement caused by heartbeat and breathing of an occupant. The system includes a radar motion sensor located in a compartment of the vehicle. The radar sensor transmits and receives signals within the compartment and generates sensed signals. The system has a controller for converting the sensed signals to a frequency domain. The controller further processes the frequency domain of sensed signals and determines the presence of movement of an occupant due to one of heartbeat and breathing of the occupant.

Abstract: An air cleaner assembly includes an adsorber member disposed in a fluid passageway of the air cleaner assembly for eliminating pollutants from being discharged into the atmosphere contained within the air cleaner assembly. The adsorber member comprises a support and a silicate pollutant treating material free from zeolite disposed onto a surface of the support.

Abstract: A property of unconnected first and second fluid flows is matched, such as, but not limited to, matching the flow rate of the replacement water stream with the waste water stream in kidney dialysis. The first and second flow paths are interconnected so substantially the same flow from the first flow source encounters a first flow transducer which is in the first flow path and a second flow transducer which is in the second flow path. Transducer readings are taken for various identical values of the property of the first fluid flow. Then the first and second flow paths are disconnected, and the property, such as but not limited to flow rate, of one of the fluid flows in one of the flow paths is controlled using transducer readings and the previous interconnected-path transducer readings to match the property in the two flows. In one example, the transducers are uncalibrated transducers.

Abstract: Pressure in a brake master cylinder is sensed. An optical transducer is affixed to a master cylinder housing. A pressure signal is generated by the optical transducer in response to hydraulic pressure in the master cylinder. A vehicle including a system for sensing pressure in a master cylinder is provided. A brake master cylinder having an access point machined into the master cylinder housing to access a hydraulic chamber is provided. An optical pressure transducer is also provided. A transducer mount assembly affixing the transducer to the master cylinder at the access point and a controller operably coupled to the optical pressure transducer are provided.

Abstract: A system for measuring oil condition in large engines includes a bypass valve that is installed in a lubrication system along a fluid line between an oil pan and an engine. The bypass valve communicates with a measurement chamber and when energized by a control module, the bypass valve diverts oil from the lubrication system to the measurement chamber. An oil condition sensor is disposed within the measurement chamber and is used to determine the condition of the oil that is diverted to the chamber. After the condition of the oil is determined, the bypass valve is energized to release the oil from the measurement chamber back into the lubrication system.

Abstract: Method of making Li-intercalateable electrodes for a lithium-ion battery by applying a first film onto a first face of an electrically conductive grid, which film comprises a plurality of Li-intercalateable particles dispersed throughout a mixture of a polymeric binder and a plasticizer for the binder. Thereafter, a film-forming slurry having the same composition as the first film, plus a solvent therefor, is applied to a second face of the grid opposing the first face so as to provide a second film and such that the solvent in the slurry dissolves at least a portion of the first film and promotes solvent bonding of the films with the grid embedded therein. A polymeric backing film defining a separator is used as a manufacturing process aid, thereby eliminating the step of using a carrier film onto which the electrodes are fabricated and stripping off the carrier and discarding the same.

Abstract: An energy absorbing device for a collapsible steering column has a plurality of plastically deformable straps each with one end connected to the steering column and an opposite end bent around an anvil connected to stationary vehicle support structure. When the steering column collapses, the straps unwind from the anvils, thereby resisting steering column collapse and absorbing energy. One or more of the straps may be cut in two by a knife at the time of the collision, thereby removing it from the energy absorbing system. In another form of the invention, an energy absorbing strap extends around a piston which has two or more different size anvils. The piston is axially movable in a cylinder to positions surrounding one or another of the anvils. The strap is drawn over the anvil it surrounds when the steering column collapses, thereby resisting collapse of the steering column and absorbing a certain amount of energy depending on the size of the anvil.

Abstract: A rotating machine is provided, including a rotor having a longitudinal axis with a connected fan and a stator surrounding said rotor. Front and rear frames rotatably support the rotor. At least one of said frames has a hub with a core with an opening for receiving a bearing mounting the rotor with said hub. The hub has an opening and ribs generally radially connecting the core with an outer rim of said hub. The ribs have a cross-sectional area being generally tilted with respect to a line extending generally parallel with the axis of said rotor.

Abstract: A semiconductor device and method by which a device chip with a micromachine is directly surface mounted to a circuit board. A capping chip is bonded to the device chip and encloses the micromachine. The capping chip has a first surface facing the device chip, an oppositely-disposed second surface, and electrical interconnects through the capping chip between the first and second surfaces. The electrical interconnects electrically communicate with runners on the device chip that are electrically connected to the micromachine, thereby providing a signal path from the micromachine to the exterior of the device. The capping chip further includes bond pads for electrical communication with the electrical interconnects. With the bond pads, the capping chip can be surface mounted to a circuit board by reflowing solder bumps formed on the bond pads.

Abstract: A heat sink for cooling electrical or electronic devices comprises a spreader plate having a top surface and having a bottom surface for attaching to the electronic device. A folded fin formed from a strip of heat conducting material comprising alternating planar portions and curved portions has one edge abutted to the top surface such that the curved portions extend upwardly from the top surface substantially at a right angle.

Abstract: An apparatus and method are provided to deliver a pair of output signals indicative of engine rotational speed and/or generator rotational speed. The signals are compared to each in order to determine if a generator is operating properly. At least one output signal is delivered to, or developed internally and used by, a voltage regulator of the generator. One output signal is generated based on a ripple on a positive voltage input to the voltage regulator from a generator. The other signal is indicative of the voltage at the rectifier bridge.

Abstract: Provided for herein is a method of making an expanded metal grid, comprising: compression rolling a metal strip at a reduction ratio from about 1.25 to 1, to about 25 to 1 to produce a rolled strip, heating the rolled strip at a temperature of at least about 125° C., and at most about 325° C. for at least about 30 seconds, to produce a heat treated metal strip having an equiaxial grain structure within; and expanding the heat treated metal strip to produce the expanded metal grid.

Abstract: A semiconductor wafer is etched to create an array of MEMS devices and at the same time, test sites having geometry which represent critical geometry of the MEMS devices. Probe contacts are provided in the test sites to permit measurement of resistance and capacitance between test site geometry as a way of determining the effectiveness of the etch. One test site comprises a ladder of semiconductor structures separated by gaps of graded width. Another test site comprises finger structures formed over a cavity and the probe contacts are located so as to detect inter-finger capacitance and resistance (or continuity) as well as intra-finger resistance.

Abstract: An electric power generating system comprising: a generator including an alternator and regulator, the regulator including a normal field control and a redundant field control with a default field command and a selector for selecting between the normal field control and the redundant field control. Further disclosed, is a method of providing excitation to an alternator, comprising: receiving a field default signal indicative of an inoperative normal field control and a normal field command responsive to the normal field control, indicative of a desired duty cycle command to a field coil of an alternator. The method further includes determining if a supply voltage is greater than a selected value and formulating a default field command; transmitting a field drive responsive to the default field command to a field coil of the alternator if the field default signal is asserted.

Abstract: An active energy absorbing system including a steering column housing movable on a collapse stroke. An energy absorbing device is mounted on the steering column housing and exerts a resistance force against the movement of the steering column housing along its collapse stroke. The energy absorbing device includes a base unit having an adjustable deforming member disposed within. A deformable strap is also housed by the base unit and is attached at one end to a vehicle structure. The deformable strap engages the adjustable deforming member. An actuator is associated with the base unit and adjusts the adjustable deforming member. A spring attachment member is associated with the base unit and includes an adjustment portion that engages the adjustable deforming member and provides for movement of the adjustable deforming member to vary the total active surface area engaging the deformable strap.