Abstract: A disc brake (3) of the kind comprising an axially fixed hub (2) and at least one slidable brake disc (4, 6) comprises resilient means (10) acting between the disc (4, 6) and the hub (2) to control certain aspects of the movement of the brake disc (4, 6) during use. The resilient means (10), is of a leaf spring format, acting between the disc (12, 14) and the hub to control the disc dynamics is mounted on the disc (4, 6). This leads to advantages in terms of spring structure and cost and independence of the resilient bias with respect to disc position and disc (12, 14) relationship to another disc (if present) and with respect to simplicity of mounting and avoidance of dirt entrapment. The mounting of the resilient means comprising clipping the resilient means over a drive key (12) of the disc (4, 6) though an aperture (23) defined within the resilient means (10) and having associated stiffening elements or strips (26a, 26b).

Abstract: The invention relates to an airbag module for motor vehicles comprising a housing for an inflatable airbag and a gas generator which is connected to a base element fixed to the module in the assembled state, with the gas generator and the base element being combined to form an assembly serving as a vibration absorber and being unreleasably connected to one another by at least one elastic and/or vibration damping coupling element via which the gas generator is supported over its area at the base element.

Abstract: A vehicle rollover detection apparatus and method are provided for detecting an overturn condition of the vehicle. The rollover detection apparatus includes an angular rate sensor sensing angular rate of the vehicle, and a vertical accelerometer for sensing vertical acceleration of the vehicle. A controller processes the sensed angular rate signal and integrates it to produce an attitude angle. The vertical acceleration signal is processed to determine an inclination angle of the vehicle. The rollover detection apparatus adjusts the attitude angle as a function of the inclination angle and compares the adjusted attitude angle and the processed angular rate signal to a threshold level to provide a vehicle overturn condition output signal. Additionally, the rollover detection apparatus detects a near-rollover event and adjusts the variable threshold in response thereto to prevent deployment of a vehicle overturn condition, thus providing immunity to such events.

Abstract: A mount for a powertrain component of a motor vehicle comprises first and second mounting members, an elastomeric body connected to the first mounting member and connected to the second mounting member, and a plate. The plate defines first and second chambers, and has an orifice for the passage of fluid therethrough. A plunger having at least one hole is connected to the first mounting member, and a compliance member is disposed proximate the at least one hole.

Abstract: A permanent magnet structure for use in brushless motors is disclosed. In an exemplary embodiment of the invention, the magnet structure includes a parallelogram shaped body. The body has an outer surface and an inner surface, with the outer surface and the inner surface being arcuate in shape.

Abstract: A motor vehicle automatic climate control determines the heating or cooling influence of the deep mass components of the cabin and compensates the climate control to offset the thermal effects of the deep mass components on the cabin air temperature. The deep mass temperature is either measured or estimated by modeling, and combined with an estimate of the thermal resistance between the deep mass components and the cabin air to determine the heating or cooling power required to offset the deep mass temperature. The heating or cooling power so determined is used by a climate control algorithm to adjust the system air discharge velocity and temperature, directly compensating for the deep mass temperature effects.

Abstract: A shaft assembly with recirculating ball roller joint unit for use with an automotive steering column or the like has an inner shaft extending lengthwise within an outer shaft. A recirculating ball joint is provided between the shafts. The ball joint includes a shell assembly having two shells which together surround the inner shaft. Each shell has an outer cage, an inner cage and a retainer defining ball races, with balls recirculating in the races in rolling engagement with the inner shaft.

Abstract: A steering shaft assembly has a tubular main body and a shaft, with a spring and a sleeve disposed at least partially therebetween. The shaft is disposed at least partially in the tubular main body and the sleeve is disposed at least partially between the spring and the main body. The sleeve acts to urge the spring into frictional contact with the shaft to impart an axial resistance force supporting the shaft against axial displacement in response to application of an axial force on the shaft less than the axial resistance force. The sleeve enables axial displacement of the shaft in response to application of an axial collapsing force exceeding the axial resistance force. In another construction of a steering shaft assembly, a shaft is disposed at least partially in the tubular main body and the spring is disposed at least partially in the tubular main body between the tubular main body and the shaft. The spring acts to impart a radial load between the shaft and the tubular main body.

Abstract: A separator for a bearing comprising a frame including a plurality of cavities for receiving rolling elements and further including a lubrication channel in fluid communication with at least one of the plurality of cavities. This separator may be a component of a bearing including an inner race, an outer race, and a plurality of rolling elements disposed in each of the plurality of cavities of the separator and set to be in movable contact with the outer race and inner race of the bearing. A lubricant is introduced into the lubrication channel and flows into each of the plurality of cavities which provides evenly distributed lubrication to each rolling element of the bearing assembly.

Abstract: Disclosed is a system and a method for applying both a kinetic spray applied coating layer and a thermal spray applied layer onto a substrate using a single application nozzle. The system includes a higher heat capacity gas heater to permit oscillation between a kinetic spray mode wherein the particles being applied are not thermally softened and a thermal spray mode wherein the particles being applied are thermally softened prior to application. The system increases the versatility of the spray nozzle and addresses several problems inherent in kinetic spray applied coatings.

Abstract: The present invention is directed to a liquid crystal display. The liquid crystal display comprises a liquid crystal cell and an optical plate coupled to the liquid crystal cell for improving contrast at wide viewing angles.

Abstract: Welded structures having a first and a second member formed from sheet metal, tubes, and similar shapes, are economically fabricated through use of a method for joining a second member to a first member having a folded rim extending therefrom. The folded rim defines an air gap within the folded rim. The first and second members are joined together by forcing the folded rim against the second member under sufficient pressure to flatten the folded rim to a point that there remains substantially no air gap inside the folded rim, and resistance welding together the first and second members. The second member and the rim respectively define faying surfaces thereof. The air gap inside the folded rim extends generally parallel to the faying surfaces. The faying surfaces of the rim and second member are forced against one another by applying pressure through the folded rim in a direction generally perpendicular to the faying surfaces.

Abstract: A force generating apparatus for providing a force to a moving element based upon receipt of an electrical force signal includes a force applying element coupled to the moving element for applying the force to the moving element and an actuator coupled to the force applying element for actuation thereof in response to receiving the electrical force signal. The force generating apparatus further includes a controller for determining when the force apply element is in an apply mode, determining the elapsed time until reversion to a normal mode, determining when the elapsed time is greater than a predefined minimum, modifying the value of the electrical force signal sent to the actuator, and modifying a stored control parameter.

Abstract: A fuel cell having an optimized flow space for the passage of hydrogen gas across the surface of an anode. The invention prevents destructive oxidation of the anode by preventing the buildup of locally high levels of oxygen. The anode surface itself may be shaped in lateral plan to follow the natural contours of gas flow to eliminate hydrogen stagnation areas on the anode surface. Alternatively, the anode surface or the cathode surface may be coated in regions of anode stagnation to prevent the fuel cell reactions from occurring in those regions. Alternatively, the gas seals may be formed to cover the anode surface in stagnation regions. Alternatively, the cathode and/or electrolyte may be shaped or thickened to reduce or prevent diffusion of oxygen ions therethrough.

Abstract: A flow control system and a valve for controlling a fluid flow in a flexible conduit. The valve includes a movable member movable to compressingly contact the outer surface of the flexible conduit to adjust the flow cross-sectional area of the flexible conduit. The flow control system includes the flexible conduit, the valve, and a controller. The controller is operatively connected to the movable member for controllably moving the movable member.

Abstract: A solenoid actuator for an exhaust gas recirculation valve assembly including a resiliently-deformable element, for example, an undulated washer, disposed between the closed end of an armature guide tube and an axial face of the primary pole piece. The resilience of the element is selected to prevent sliding of the guide tube within the pole piece due to frictional drag on the tube by an armature; to absorb and store kinetic energy transferred by the armature impacting the closed end of the guide tube; and to reduce hysteresis by returning stored energy to assist the armature in accelerating in the reverse direction. The element may take any of several forms.

Abstract: Disclosed herein is a gas sensor and a method of making a gas sensor comprising disposing a reference electrode on an inner surface of an electrolyte; sputtering a sensing electrode on an outer surface of the electrolyte; sputtering a zirconia layer on a side of the sensing electrode opposite the electrolyte, wherein the zirconia layer has a thickness of about 20 nanometers to about 1 micrometer, and disposing a protective layer on a side of the zirconia layer opposite the sensing electrode.

Abstract: A drive-by wire steering system comprising a steering shaft and a steering wheel return mechanism is provided. The steering shaft comprises a first geared portion and a first end, where the first end is connectable to a vehicle's steering wheel. The steering wheel return mechanism comprises a torsion spring and a second geared portion. The first geared portion and the second geared portion are operatively engaged such that a first angular displacement of the steering shaft about a first axis imparts a second angular displacement about a second axis to the steering wheel return mechanism. The torsion spring is configured to generate a returning torque on the steering wheel return mechanism upon the second angular displacement of the steering wheel return mechanism. The returning torque has a direction opposite the first angular displacement, and is proportional to the second angular displacement.

Abstract: An integrated intake manifold assembly including a first poppet valve assembly disposed at the air inlet to the manifold to regulate air flow into the manifold; a second poppet valve assembly disposed on the manifold to regulate exhaust gas flow into the air intake system; and a bi-directional camshaft with cams for operating simultaneously the manifold vacuum regulating the poppet valves. The valve bodies are integrally formed in the wall of the intake manifold. The cams are arranged on the shaft to provide optimum synchronized opening and closing of the related valves. When used on a diesel engine, the manifold assembly may further include a swirl valve plate disposed between the manifold and the engine head and having a plurality of ganged swirl valves actuated by levers, connected to the camshaft internally of the manifold and swirl plate, for coordinated motion with the MVR and EGR valves.

Abstract: A brake by wire system is integrated with a brake transmission solenoid interlock (BTSI) unit to prevent a vehicle transmission from being shifted out of a park mode into a drive mode until a brake system operational state is determined. The BTSI is activated by a supplemental control unit, which generates a transmission release signal generated by a controller in response to simultaneous presence of a brake intent signal from one or more brake pedal sensors and a determination of an operational state of the brake system. The supplemental control unit includes a switch responsive to the transmission release signal to close the BTSI activating circuit and permit release of the transmission. In a split brake system with two brake controllers, the supplemental control unit may include a switch controlled by a logic (OR, AND) circuit or a pair of switches in an equivalent logical circuit configuration.