Abstract: A passenger van is equipped with a drive mechanism for power operation of a slideable side door. The drive mechanism has a flexible drive cable that travels in a closed loop that includes cable portions that travel through a center track in opposite directions. The center track supports and guides a roller assembly that is attached to the rear of the side door. The roller assembly carries a cinch mechanism that selectively connects the roller assembly to a portion of the cable that is traveling in one direction to open the sliding door and that selectively connects the roller assembly to a portion of the cable that is traveling in the opposite direction to close the sliding door. The cinch mechanism is normally disconnected from the cable so that the side door can be opened or closed manually very easily.

Abstract: An electric caliper comprises a motor having a shaft, and a gear rotatable with the shaft and having at least one tooth projecting therefrom. A plunger is disposed on the shaft, and has at least one socket engagable with a corresponding tooth on the gear. A magnet disposed proximate the plunger is adapted to draw the plunger in a first axial direction, and a solenoid yoke disposed proximate the plunger is adapted to selectively draw the plunger in a second axial direction.

Abstract: An air bag assembly for cushioning restraint of an occupant in a vehicle during an impact event. The air bag assembly includes an inflator activatable to discharge inflation gas upon the occurrence of predetermined vehicle conditions and an air bag cushion in fluid communication with the inflator such that upon discharge of inflation gas from the inflator the air bag cushion is inflated to a deployed state from a location of deployment in substantially opposing relation to the occupant. One or more profile restraining tether elements extend from locations on the air bag cushion to a releasable anchor structure so as to shorten the operative length of the profile restraining tether elements. An actuation mechanism activatable in response to a signal from a sensor measuring occupant conditions is used to release the tether elements from the releasable anchor thereby extending the operative profile of the air bag cushion upon the occurrence of predetermined occupant conditions.

Abstract: Disclosed herein is a planar exhaust gas sensor for sensing the partial pressure of a gas in an exhaust. The sensing element has a modified, non-rectangular overall geometry. A terminal end of the element, onto which external sensor circuits can be attached, has a larger width than a sensor end of the element, in which is located the sensing cell. The reduced size of the sensor end of the element relative allows for more rapid attainment of operating temperature and lower energy consumption.

Abstract: An improved method of estimating the oil pressure of an internal combustion engine utilizes a physical model that takes into account both engine speed and engine oil temperature. The oil pressure is estimated as the sum of static and dynamic components, where the dynamic component includes a first portion that primarily models flow-related effects, and a second portion that primarily models temperature-related effects. The constants and temperature-related variables of the physical model are combined to form one constant calibration value, and two temperature-dependent calibration values. The parameters of the physical model provide a starting point for the calibration values, and the calibration values are then tuned during a calibration procedure so that the estimated oil pressure tracks an accurate measure of the oil pressure during both steady-state and transient engine operating conditions.

Abstract: In an electronic sensor having a spool with a bore therein for receiving a pole and a magnet adjacent to the pole and a magnet wire wound around the spool forming a coil and the ends of the magnet wire are each coiled around respective electrically conductive legs of a terminal for electrical output from the coil to an external circuit, the legs of the terminal are provided with bumps or protuberances stamped thereon. The bumps have a height greater than the thickness of the magnet wire to protect the magnet wire during installation of a housing covering.

Abstract: A power booster for a brake system including a housing having an interior and a diaphragm separating the interior of the housing into at least two chambers. A power piston is coupled for movement with the diaphragm and includes an output member. A reaction member is coupled to the power piston, and an input member is adapted to be coupled to a movable brake pedal. An air valve assembly moves between open and closed positions to selectively admit atmospheric air into at least one of the chambers. This induces an output force on the diaphragm that is transferred to the output member of the power piston. The air valve assembly includes a portion adapted to engage the reaction member in response to an input force applied to the input member and is length adjustable between the input member and the reaction member.

Abstract: The electrolyte comprises up to about 80 wt % zirconia, up to about 30 wt % stabilizer, and up to about 40 wt % dopant-zirconia. Alternatively, the electrolyte can comprise zirconia having a phase chemistry, wherein the phase chemistry, at about 25° C., is about 15 wt % to about 35 wt % monoclinic, less than about 10 wt % tetragonal, balance cubic, based upon the weight of the zirconia in the electrolyte.

Abstract: A rotary actuator for a vehicle having an electric/hydraulic motor that is used to rotate a strut tube. The motor is mounted inside the suspension spring and around the tubular portion of the strut tube. A first shaft receives the output of the motor and transfers it to a gearbox that reduces the speed. A second shaft receives the output of the gearbox. A torque rod is attached to the opposite end of the second shaft and transfers the rotation of the second shaft through a semi-circular slot in the spring seat to a annular member. The annular member is further attached back to the strut tube, thus when the motor is energized, the rotation is transferred through the assembly to the strut tube causing it to rotate and steer the road wheel to which it is attached.

Abstract: A method for updating a sensor offset and a medium encoded with a machine-readable computer program code for updating a sensor using a robust sensor learning algorithm wherein the method includes obtaining vehicle data signals, obtaining a position sensor data signal, the position sensor data signal being responsive to a stored positional offset data signal, determining whether algorithm initial conditions are satisfied, formulating a new positional offset data signal conditioned on satisfaction of the initial conditions, and storing said new positional offset data signal so as to combine said new positional offset data signal with said stored positional offset data signal and replace said stored positional offset data signal.

Abstract: A fuel cell system and a method of using a pressure regulator in a fuel cell system are disclosed herein. The method comprises controlling a purge gas pressure of a purge gas disposed in an enclosure disposed around a fuel cell stack and a waste energy recovery assembly, by seating a pressure plunger in a seating portion of a pressure regulator, wherein the purge gas unseats the pressure plunger when the purge gas pressure exceeds a desired pressure. The method further comprises passing a sufficient amount of the purge gas past the seating portion to reduce the purge gas pressure to at least the desired pressure.

Abstract: A motor vehicle has a body supported on a front pair of wheels and a rear pair of wheels with front suspension apparatus providing controllable vertical wheel constraint and roll stiffness and a rear pair of wheels with rear suspension apparatus providing controllable vertical wheel constraint and rear roll stiffness. Responsive to a commanded vehicle acceleration or braking, the driven wheel (acceleration) or front (braking) suspension apparatus is briefly altered to provide optimal tire patch traction for the one of the pair of wheels. The alteration may be further responsive to vehicle speed and/or lateral acceleration. The controllable part of the suspension apparatus may be dampers, springs or anti-sway apparatus such as torsion bars. If anti-sway apparatus, the front and/or rear roll stiffness may be controlled to promote oversteer at low vehicle speed and understeer at high vehicle speed.

Abstract: A method of starting a solid oxide fuel cell system is disclosed. The method comprises pressurizing a main plenum to a first pressure. The main plenum comprises a first supply of fuel, blowers, and air control valves. The first supply of fuel and a first supply of air are directed to a preheated micro-reformer. A heated pre-reformate is created in the micro-reformer and discharged from the micro-reformer to a main reformer. The main reformer is preheated with the heated pre-reformate. A second supply of fuel and a second supply of air are introduced to the main reformer. A heated main reformate is created in the main reformer and directed to a waste energy recovery assembly. A cathode supply is heated in the waste energy recovery system and then directed to a solid oxide fuel cell stack in order to heat the solid oxide fuel cell stack. Methods of transitioning, operating, shutting down, and maintaining in standby mode are also disclosed.

Abstract: The present invention relates to a system and a process for assembling a tube in a connecting element, and a housing for a braking assistance servomotor, in a device for controlling braking including such a system. The system for assembling a tube (10) with a female connecting element (11) comprising a longitudinal bore (14) provided with a transversal shoulder (14a), system in which a hollow end portion (18) of the tube is inserted in the said bore in abutment against its shoulder, is characterized by the fact that the longitudinal wall of the said end portion comprises a zone (23) deformed by compression between the said shoulder and the remainder of the tube and deformed transversally within the internal wall of the bore to provide mechanical connection and tightness between the tube and the connecting element.

Abstract: An apparatus and method are provided for monitoring the wear of brake linings in a disc brake assembly having a caliper mounted in a floating manner on a mounting bracket, by determining a relative distance between the caliper and bracket. Determining the relative distance may be accomplished by attaching a first housing to the mounting bracket, and attaching a second housing to the caliper, with the first and second housings each including a bore facing one another, and aligning the bores with respect to one another along a common translational axis. A plunger inserted in the bores moves along the translational axis within the bores in proportion to lining wear, and the remaining lining thickness is monitored by determining a position of the plunger along the translational axis within the bores. The position of the plunger in the bores may be used for initiating a change in electrical state of an electrical circuit indicative of the relative axial distance of the caliper from the bracket.

Abstract: A method and apparatus for conducting dynamometric testing of an internal combustion engine at a test site under a simulated atmospheric pressure that differs substantially from an actual ambient atmospheric pressure existing at the test site. The internal combustion engine has an air inlet for supplying an intake airflow for combustion within the internal combustion engine and an exhaust outlet for exhausting an exhaust flow exiting from the internal combustion engine. The method includes the steps of subjecting the air inlet to the simulated atmospheric pressure, subjecting the exhaust outlet to the simulated atmospheric pressure and operating the internal combustion engine while both of the air inlet and the exhaust outlet are subjected to the simulated atmospheric pressure.

Abstract: A damper for dampening vibrations of a rotatable steering shaft of a motor vehicle comprises a rotor and means for rotating the rotor at a rate proportional to and greater than rotation of the steering shaft. Magnetorheological fluid is disposed at least partially around the rotor, and has a viscosity variable to vary a load on the rotor.

Abstract: The piston for a magneto-rheological fluid system is manufactured from a piston skirt of a material having a high magnetic permeability and a piston plate which closes one end of the piston skirt having a low magnetic permeability and therefore must be made out of a material such as stainless steel. The piston is manufactured by placing the plate on one electrode and clamping another set of electrodes against the outer circumferential surface of the piston ring or skirt. The plate and ring are brought into contact with one another while applying a current through the piston ring and the piston plate, thereby heating interfering portions of the ring and plate and permitting the plate to be forced inside of the ring while at the same time allowing the softened or plastic portions of the ring and plate to intermingle with one another and thus form a solid state bond.

Abstract: The subject invention includes a composite material comprising a ferroelectric material and a ferromagnetic material having a loss factor (tan &dgr;) for the composite material which includes a dielectric loss factor of the ferroelectric material and a magnetic loss factor of the ferromagnetic material. The composite material achieves the loss factor of from 0 to about 1.0 for a predetermined frequency range greater than 1 MHz. The ferroelectric material has a dielectric loss factor of from 0 to about 0.5 and the ferromagnetic material has a magnetic loss factor of from 0 to about 0.5 for the predetermined frequency range. The ferroelectric material is present in an amount from 10 to 90 parts by volume based on 100 parts by volume of the composite material and the ferromagnetic material is present in an amount from 10 to 90 parts by volume based upon 100 parts by volume of the composite material such that the amount of the ferroelectric material and the ferromagnetic material equals 100 parts by volume.

Abstract: A vehicle rollover detection apparatus and method are provided for detecting an overturn condition of the vehicle. The rollover detection apparatus includes an angular rate sensor sensing angular rate of the vehicle, and a vertical accelerometer for sensing vertical acceleration of the vehicle. A controller processes the sensed angular rate signal and integrates it to produce an attitude angle. The vertical acceleration signal is processed to determine an inclination angle of the vehicle. The rollover detection apparatus adjusts the attitude angle as a function of the inclination angle and compares the adjusted attitude angle and the processed angular rate signal to a threshold level to provide a vehicle overturn condition output signal. Additionally, the rollover detection apparatus detects a near-rollover event and adjusts the variable threshold in response thereto to prevent deployment of a vehicle overturn condition, thus providing immunity to such events.