Abstract: A light-weight fiber brick is formed from a water-fiber suspension including ceramic fibers. A molding device is introduced into the suspension and has plurality walls including at least three walls each of which extends perpendicular to the other two of the three walls. Water is withdrawn simultaneously from the interior of the molding device through at least the three walls, thus causing the fibers of the suspension to tend to align longitudinally within the interior of the molding device in three spatial coordinate directions (X, Y, Z). Thereby there is formed a brick having fibers thereof aligned with longitudinal directions thereof having directional components in three spatial coordinate directions.

Abstract: An ignition system in an internal combustion engine having a cylinder housing with an air or water cooled region achieves multiple ignition. The ignition system includes at least a pair of spark plugs electrically connected in series and including a first spark plug mounted in the cylinder housing while being isolated electrically therefrom and a second spark plug directly screwed into a cylinder head of the cylinder housing. The first spark plug is mounted within the air or water cooled region of the cylinder housing, thereby maintaining such spark plug at a relatively constant temperature, and avoiding the problem of the two spark plugs being subjected to different thermal stresses.

Abstract: An apparatus for disintegrating a fiber agglomerate has a feed tank for receiving and holding a batch of a fiber agglomerate. A turbulence chamber is connected to the feed tank for receiving a subquantity of the batch of fiber agglomerate and disintegrating the fiber agglomerate into separate fibers with air turbulence. A screening chamber is connected to the turbulence chamber for receiving the subquantity of the batch of fiber agglomerate and screening out separate fibers from shot particles and remaining fibers. The residual fibers and shot particles are fed back to the feed tank for reprocessing to obtain the maximum output of cleaned, separated fibers.

Abstract: A flow starting tube for initiating the discharge flow of molten material in a vessel through a bottom discharge opening thereof extends upwardly from a lower end fitted to the discharge opening to thereby block access of the molten material to the discharge opening. The flow starting tube has a configuration such that it is broken away at a predetermined breaking position when the level of molten material in the vessel reaches a suitable level. Such breaking away at the predetermined breaking position is achieved under the influence of the molten material burning through the flow starting tube at the predetermined breaking position and/or the influence of the buoyancy in the molten material of a portion of the flow starting tube above the predetermined breaking position.

Abstract: A refractory discharge device includes an immersion nozzle formed substantially of carbon-bonded magnesium oxide or carbon-bonded aluminum oxide or fused quartz. The immersion nozzle has therethrough a discharge passage and has an outer surface and an outlet end. An external reinforcement member is formed entirely separately from the immersion nozzle from a zirconium oxide material that is directly bonded without any carbon and by burning at a high temperature. The external reinforcement member is attached to the outer surface of the outer surface of the immersion nozzle at a position such that during use the external reinforcement member will extend above and below a casting powder covering of molten metal into which the refractory discharge device will be immersed.

Abstract: An apparatus for closing and/or regulating the discharge or tapping of molten metal from a metallurgical vessel includes a ceramic stator member to be fixed to a metallurgical vessel and having a pipe-shaped portion having extending therethrough at least one lateral opening, and a ceramic rotor member having a pipe-shaped portion having extending therethrough at least one lateral opening. The stator and rotor members are coaxially assembled with the pipe-shaped portion of one member fitted over and surrounding the pipe-shaped portion of the other member. The pipe-shaped portions have radially confronting respective cylindrical inner and outer sealing surfaces onto which open the lateral openings, such inner and outer sealing surfaces sealingly engaging to define a primary seal to prevent leakage of molten metal. The stator and rotor members have respective axially confronting end sealing surfaces. The rotor member is axially movable, i.e.

Abstract: A rotary valve for controlling the discharge of molten metal in a substantially downward direction from a metallurgical vessel includes a refractory rotor rotatable about a substantially horizontal axis. The rotor has an outer peripheral surface, either conical or cylindrical, arranged symmetrically about the axis, and the rotor has therethrough a flow channel having inlet and outer ports, at least the outlet port opening onto the outer surface. A refractory stator has therein a recess defined by an inner surface, either conical or cylindrical, complementary to the outer surface of the rotor, the stator having therethrough a discharge channel. The rotor fits within the recess in the stator, with the outer and inner surfaces thereof being complementarily positioned symmetrically about the axis.

Abstract: A closing and/or regulating apparatus for tapping molten metal from the interior or a metallurgical vessel includes a vertical inner pipe having extending through a wall thereof at least one opening for the passage of molten metal. An outer pipe is fitted over the inner pipe and has extending through a wall thereof at least one opening. One of the pipes is to be mounted stationarily with respect to a metallurgical vessel, and the other of the pipes is displaceable relative to such one pipe in a vertical axial direction through a working stroke at which the openings of the pipes may be brought into alignment to thereby discharge molten metal downwardly through the interior of the inner pipe. The dimension of the opening in the stationary pipe in such direction is greater than the dimension of the opening in the displaceable pipe in such direction.

Abstract: Disclosed are wearable carbon-containing refractory elements, such as wearable refractory parts of a slide valve for use in controlling flow of molten metal from a metallurgical vessel, which are impregnated with tar or other wear reducing agent. In order to prevent decarburization of the refractory elements, they are saturated in an aqueous borate solution and then dried, so that the borate will migrate outwardly toward the surfaces of the elements and form protective layers which will prevent infiltration of ambient air into the refractory material. Prior to saturation of the elements in the borate solution, the wearable surfaces of the elements, such as those surfaces which will be subject to contact with molten metal, are coated with film which will prevent saturation by the borate solution, such that no protective layer is formed at the wearable surfaces. This allows the tar or other wear reducing agent to migrate outwardly through the wearable surfaces so as to reduce wear caused by the molten metal.

Abstract: A closing and/or regulating apparatus for tapping molten metal from the interior of the metallurgical vessel includes an inner refractory pipe having extending through a wall thereof at least one opening and an outer refractory pipe fitted over the inner pipe and having extending through a wall thereof at least one opening. Outer and inner surfaces of the inner and outer pipes, respectively, define mating sealing surfaces. One of the pipes is fixedly mounted to a metallurgical vessel, and the other pipe is movable axially and/or rotatably relative to the one pipe to thereby selectively bring the openings to the two pipes relatively into and out of alignment. The inner pipe has adjacent an inner end thereof at a position inwardly of the opening therein a closure closing the interior of the inner pipe. The outer pipe defines therein a space forming a gas distribution chamber at a location confronting the closure.

Abstract: An apparatus for mounting a gas washing sink in a centered manner within an opening through a perforated brick in a wall of a metallurgical vessel and for removing the sink from the perforated brick includes a support assembly to be fixedly mounted on the exterior of the wall of the metallurgical vessel adjacent the opening in the perforated brick. A fastening assembly supports the sink and is mounted with respect to the support assembly for movement relative thereto between an operating position, whereat the sink is pressed into the opening throgh the perforated brick in a centered manner, and a maintenance position, whereat the sink is withdrawn from the opening through the perforated brick. Structure moves the fastening assembly relative to the support assembly to the operating position. A withdrawal apparatus moves the fastening assembly relative to the support assembly from the operating position to the maintenance position.

Abstract: A refractory member has therethrough a flow channel for the passage of molten metal. At least an inner wall portion of the refractory member defining the flow channel is at least partially formed of a material that at least partially includes a ceramic material having the properties of being capable of being heated inductively and to being electrically conductive at a temperature at least equal to the liquidus temperature of the molten metal. A primary induction coil, preferably formed of an electrically conductive ceramic material, surrounds the flow channel and inductively heats the material of the inner wall portion to prevent freezing of molten metal within the flow channel and the formation of deposits therein.

Abstract: An elongated nozzle assembly for closing and/or regulating the discharge from a metallurgical vessel of molten metal in the form of a wide strip includes refractory tubular stator and rotor members each having extending through a tubular wall thereof a discharge opening in the form of a slot elongated in the direction of coincident longitudinal axes thereof. The stator and rotor members are assembled with one member fitting in a sealing manner within the other member, thus forming inner and outer members. The inner member has therein a cavity elongated in the direction of the axes of the members and into which opens the discharge opening of the inner member. A first longitudinal end of the cavity is closed by an end wall of the inner member. A second longitudinal end of the cavity is opened axially through an inlet opening in the respective longitudinal end of the inner member. The inlet opening communicates via the cavity with the discharge opening of the inner member.

Abstract: A refractory member has therethrough a flow channel for the passage of molten metal. At least an inner wall portion of the refractory member defining the flow channel is at least partially formed of a material that at least partially includes a ceramic material having the properties of being capable of being heated inductively and to being electrically conductive at a temperature at least equal to the liquidus temperature of the molten metal. A primary induction coil, preferably formed of an electrically conductive ceramic material, surrounds the flow channel and inductively heats the material of the inner wall portion to prevent freezing of molten metal within the flow channel and the formation of deposits therein.

Abstract: A rotary valve for controlling the discharge of molten metal from a metallurgical vessel includes a refractory rotor having a cylindrical outer peripheral surface and fitted within a recess defined by a cylindrical inner surface in a refractory stator and complementary to the outer surface. The rotor may be rotated about either a horizontal or a vertical axis relative to the stator and may be axially moved within the recess therein. The rotary valve may be mounted on the exterior of a bottom wall of a metallurgical vessel or alternatively may be mounted within a refractory lining of the metallurgical vessel, particularly in a transition area between a side wall and a bottom wall of the metallurigcal vessel. Further alternatively, the rotary valve may be mounted within the refractory lining of the bottom wall of the metallurgical vessel, with the rotor extending through the bottom wall and being actuated for movement from below the bottom wall.

Abstract: A burner for a hot-blast furnace has a guidance portion, a channel portion and a mixing portion. The guidance portion serves as an air and gas intake, and is divided into a plurality of separate compartments by thin walled plates. Some of the compartments of the guidance portion have side openings for receiving gas therein, and the other compartments have lower openings for receiving air therein. All of these compartments have exit openings at their top for delivering the air and gas to the channel portion. Conduits are provided in the guidance portion to equalize the pressures within the respective air and gas compartments. The channel portion has a plurality of channels having an overall reduced cross-sectional area of flow as compared with the guidance portion. A mixing portion is disposed above the channels, mixing the air and gas and defining a plurality of burner jets. The reduction in cross-section from the guidance portion increases the velocity of the air and gas going to the burner jets.

Abstract: A refractory shutoff assembly for controlling the discharge of molten metal from a metallurgical vessel includes a refractory inner pipe to be fixedly mounted in a bottom of the vessel, such inner pipe having therethrough at least one opening at a position to be above the vessel bottom. A refractory outer pipe is mounted about the inner pipe and has therethrough at least one opening. The outer pipe has a lower end with an annular end surface. The outer pipe is movable relative to the inner pipe axially thereof between an open position, whereat the opening in the outer pipe aligns with the opening in the inner pipe, and a closed position, whereat such openings are isolated to block molten metal discharge.

Abstract: An apparatus for mounting a gas washing sink in a centered manner within an opening through a perforated brick in a wall of a metallurgical vessel and for removing the sink from the perforated brick includes a support assembly to be fixedly mounted on the exterior of the wall of the metallurgical vessel adjacent the opening in the perforated brick. A fastening assembly supports the sink and is mounted with respect to the support assembly for movement relative thereto between an operating position, whereat the sink is pressed into the opening through the perforated brick in a centered manner, and a maintenance position, whereat the sink is withdrawn from the opening through the perforated brick. Structures moves the fastening assembly relative to the support assembly to the operating position. A withdrawal apparatus moves the fastening assembly relative to the support assembly from the operating position to the maintenance position.

Abstract: A ceramic burner is provided, particularly for use in a hot-blast oven, with a generally cylindrical wall defining a central burner duct and a housing extending around and spaced from the generally cylindrical wall to define an outer annular duct disposed coaxial to the central burner duct. The generally cylindrical wall includes an inner peripheral surface extending outwardly from a central burner duct to define a burner mouth. First and second ring nozzles are provided having openings extending from the outer annular duct and open at the burner mouth. Nozzle inserts are provided for insertion into the openings of the first and second ring nozzles so as to vary the cross-sectional area defined by the openings of the first and second ring nozzles. Additionally, injector grids are provided for insertion into the openings of the first and second ring nozzles so as to divide each of the openings into a plurality of smaller openings.

Abstract: Parts subject to wear, which come into contact with metal melts, are formed with a hydraulically setting high-alumina refractory concrete having a compression strength when cold, measured on dried crude product, of at least 400 kp/cm.sup.2. The compression strength is at least 700 kp/cm.sup.2 after firing at 1400.degree. C. The refractory concrete has a dimensional stability at 1400.degree. C. of at least plus or minus 0.2%. The refractory concrete contains corundum and active alumina as aggregates, an alumina .[.concrete.]. .Iadd.cement .Iaddend.containing less than 22% lime and, as required, a thinning agent. Up to 5% of the aggregates can be replaced by a spinel-forming substance preferably MgO or MgO-yielding compounds; or up to 5% of the aggregates can be replaced by carbon black, pitch or graphite; or up to 7% of the aggregates can be replaced by chromium oxide. Aggregates under 0.5 mm can be present in the refractory concrete as round grains.