Abstract: A housing assembly for a recessed lighting system includes a housing with integrally formed cable routing features, mounting features, and alignment features. The integration of multiple features into the housing is enabled by forming the housing from a polymer using an injection molding process instead of sheet metal. For a new construction installation, the housing includes integrally formed bar hanger holders to support and guide bar hangers for installation onto two or more support structures, nail-in features for installation onto a single support structure, and one or more alignment features to position the housing against the single support structure when the nail-in features are used for installation. For a remodel installation, the housing includes a flange to abut a bottom surface of a ceiling and one or more spring clips mounted to the housing to abut a top surface of the ceiling.

Abstract: An LED downlighting apparatus includes a housing with a sidewall having a front facing edge and a back facing edge positioned adjacent to a ceiling when the LED downlighting apparatus is installed in an opening of the ceiling. A depth of the sidewall is less than one inch and a thickness of at least a portion of the sidewall is less than three millimeters. An LED board and a lens are coupled to the housing. The lens is disposed with respect to the LED board such that the lens is illuminated from a back side. One or more mechanical couplers snap fit the apparatus to a junction box installed and positioned above the ceiling such that when the apparatus is snap fit to the junction box through the opening of the ceiling, the housing appears to be surface mounted to the ceiling.

Abstract: A lighting module includes a heat sink having a sidewall and a partition that define a first cavity and a second cavity; a driver enclosure disposed in the first cavity and electrically insulated from the heat sink; a light source disposed in the second cavity; an optical element positioned over the light source; a retaining ring/optic cover closing the second cavity; and a trim mechanically and electrically coupled to the heat sink. The lighting module is shaped and dimensioned to fit into a space having a width less than 2.4 inches, a height less than 2.25 inches, and a volume as small as 18 cubic inches. The heat sink includes at least one curved keyed feature reducing the volume of the heat sink and providing sufficient clearance for the heat sink to fit within an enclosed space.

Abstract: A junction box having a cavity to contain electrical wires that provide a connection to a building mains voltage from an electrical system of a building is coupled to a plurality of telescoping hanger bars to hold the junction box in a wall or ceiling in the building. Each telescoping hanger bar is extendible and/or retractable to vary a length of the hanger bar. A position of the junction box is adjustable along the length of each telescoping hanger bar. In one example, the apparatus does not include a can, separate from the junction box, to contain a lighting device of a recessed lighting assembly.

Abstract: A fire-resistant, recessed lighting unit that obviates the need for a separate junction box and a separate incandescent “can”. Other embodiments are also described and claimed.

Abstract: An LED downlighting apparatus includes a housing with a sidewall having a front facing edge and a back facing edge positioned adjacent to a ceiling when the LED downlighting apparatus is installed in an opening of the ceiling. A depth of the sidewall is less than one inch and a thickness of at least a portion of the sidewall is less than three millimeters. An LED board and a lens are coupled to the housing. The lens is disposed with respect to the LED board such that the lens is illuminated from a back side. One or more mechanical couplers snap fit the apparatus to a junction box installed and positioned above the ceiling such that when the apparatus is snap fit to the junction box through the opening of the ceiling, the housing appears to be surface mounted to the ceiling.

Abstract: The recessed lighting fixture includes a light source module and a driver housed within a unified casting, and within a shared outer casing. The outer casing may be coupled to a hangar holder that is movably coupled to a corresponding hangar bar. The outer casing, including the light source module and driver installed therein, may move both 1) in the length direction of the hangar bar and 2) perpendicular to the length direction of the hangar bar. The recessed lighting fixture may have less bulk and size than traditional recessed lighting fixtures. Other embodiments are also described and claimed.

Abstract: A lighting module includes a heat sink having a sidewall and a partition that define a first cavity and a second cavity. A driver enclosure is disposed in the first cavity to electrically insulate a driver from the heat sink. The driver enclosure substantially fills and covers the first cavity. A light source that emits light is disposed in the second cavity together with an optical element that redirects the light. A retaining ring/optic cover covers and encloses the second cavity. The lighting module is shaped and/or dimensioned to fit into a space having a width less than 2.4 inches, a height less than 2.25 inches, and/or a volume as small as 18 cubic inches. The heat sink may also include a receptacle to couple a trim to thermally and electrically couple the trim to the heat sink to dissipate heat and to ground the trim.

Abstract: A lighting assembly includes a light source module including at least one LED, an AC to DC converter to receive an AC voltage and supply regulated electrical energy to power the light source module, a lens, and a heat-sinking unified casting. The casting includes a closed rear wall and a sidewall that defines a casting cavity containing the at least one LED. The closed rear wall and the sidewall are formed of a heat conductive material to dissipate heat generated by the light source module, and the sidewall has at least one exterior width dimension of less than 3½ inches. The assembly also includes a front end face coupled to the sidewall, and a twist-and-lock mechanism comprising multiple flanges that extend radially outward from a perimeter of the front end face, and/or at least one groove and/or at least one slot to form a twist-and-lock friction connection with a trim.

Abstract: Embodiments are directed to a lighting system including a junction box for accommodating a light source assembly, and which is configured to allows for additional components such as separate drivers or emergency ballasts to also be included in the lighting system together with the light source assembly. In embodiments, the junction box is mounted on a pan style frame. In some embodiments, the lighting system includes a test switch mounted on a trim piece that is accessible from below a ceiling in which the lighting system is installed, and which allows for an emergency power supply to be verified.

Abstract: A lighting apparatus includes a housing structure having a rear face, a sidewall, a front end face, a partition to divide an interior cavity of the housing structure into a top portion and a bottom portion, and at least one exterior width dimension such that at least a portion of the housing structure fits into a space having a width of less than 3.5 inches. A light source module is positioned in the bottom portion of the housing structure, and an AC to DC converter is positioned in the top portion of the housing structure to power the light source module. A reflecting element is positioned to direct light produced by the light source module out of the housing structure. At least a portion of a front surface of a substantially flat lens is substantially coplanar with an exterior surface of the front end face of the housing structure.

Abstract: An LED lighting apparatus comprises a housing having at least one sidewall, an LED board, a lens having a back side facing the LED board and a front side opposite to the back side, and a driver module cover. The lens is disposed with respect to the LED board such that the plurality of the LEDs illuminate the back side of the lens. An adapter bracket is employed to couple the LED lighting apparatus to a junction box installed and positioned above the ceiling such that when the apparatus is snapped into the junction box, the driver module cover is at least partially disposed in the junction box.

Abstract: A recessed lighting installation assembly includes a junction box having a cavity to contain a lighting system together with electrical wires from an electrical system of a building for connection to the lighting system. The assembly also includes a plurality of telescoping hangar bars coupled to the junction box to hold the junction box in a gap between a plurality of beams in the building. Each telescoping hangar bar is extendible and/or retractable to vary a length of the bar between the plurality of beams to meet the gap between the plurality of beams. A position of the junction box is adjustable along the length of each telescoping hangar bar between the plurality of beams. In one example, the recessed lighting installation assembly does not include a can, separate from the junction box, to contain the lighting system.

Abstract: A housing has a sidewall that surrounds an interior cavity that has an open rear end and an open front end, and is divided by a partition into a top cavity and a bottom cavity. The top cavity extends to the open rear end, the bottom cavity extends to the open front end. A power supply circuit board is inside the top cavity, while a light source is inside the bottom cavity and emits light through the open front end to illuminate a room. First wires pass through an opening in the partition, and are coupled to the power supply circuit board at one end and to the light source at another end, to deliver power to the light source. A lid or cover covers the open rear end enclosing the top cavity, and is secured to the housing. Other embodiments are also described and claimed.

Abstract: A hybrid lens collimates light emitted by a light source via refraction and reflection. A folded optic element of the lens comprises an outer reflective surface, a lens output surface, and a hollow core comprising a sidewall having a curved profile, a core output boundary, and a core input opening through which the light emitted by the light source enters the hollow core. A reflector of the lens receives the light emitted by the light source, reflects a first portion of the light into the hollow core of the folded optic element, and directly transmits a second portion of the light into the hollow core without reflection by the reflector. In one example, the lens output surface has a diameter of 65 millimeters, the lens has a thickness (between the light source and the lens output surface) of about 13.5 millimeters and provides substantially collimated light with a beam divergence angle of 12 degrees or less.