Patents Assigned to Donnelly Corporation
  • Patent number: 10124733
    Abstract: An electro-optic mirror reflective element for a rearview mirror assembly for a vehicle includes a front substrate and a rear substrate. A surface of the front substrate and a surface of the rear substrate oppose each other and are spaced apart by a perimeter seal, with an electro-optic medium disposed between the surfaces and bounded by the perimeter seal. A transparent electrically conductive coating is established at the surface of the front substrate, and a specularly reflective mirror reflector is established at the surface of the rear substrate. The specularly reflective mirror reflector includes a stack of thin film layers having (i) an environmentally stable electrically conductive metallic reflecting thin film layer, (ii) an environmentally vulnerable electrically conductive metallic reflecting thin film layer and (iii) a transparent electrically conductive thin film layer. The transparent electrically conductive thin film layer includes aluminum doped zinc oxide.
    Type: Grant
    Filed: October 17, 2016
    Date of Patent: November 13, 2018
    Assignee: DONNELLY CORPORATION
    Inventors: Michael J. Baur, Ian A. McCabe, Hamid Habibi, Niall R. Lynam
  • Patent number: 10029616
    Abstract: A mirror reflective element assembly for a vehicle includes an electrically variable reflectance mirror reflective element that includes front and rear substrates with an electrochromic medium disposed therebetween and bounded by a perimeter seal. A perimeter layer is disposed at a second surface of the front substrate proximate a perimeter edge of the front substrate that conceals the perimeter seal from view by a driver of a vehicle. At least a portion of the mirror reflector extends from under the perimeter seal outward towards at least a portion of the perimeter edge of the rear substrate. The mirror reflective element includes a more curved outboard region and a less curved inboard region. A laser-etched demarcation may demarcate the more curved outboard region of the mirror reflective element from the less curved inboard region of the mirror reflective element.
    Type: Grant
    Filed: January 16, 2017
    Date of Patent: July 24, 2018
    Assignee: DONNELLY CORPORATION
    Inventors: Ian A. McCabe, Desaraju V. Varaprasad, Hamid Habibi, Niall R. Lynam
  • Patent number: 10023122
    Abstract: A mirror reflective element suitable for use in an exterior rearview mirror assembly of a vehicle includes a glass substrate having a first side and an opposing second side. The mirror reflective element has a principal reflector portion and an auxiliary reflector portion. The auxiliary reflector portion includes a curved recess established at the second side of the glass substrate. An auxiliary mirror metallic reflector is coated at the curved recess at the second side of the glass substrate and a principal mirror metallic reflector is coated at the principal reflector portion. The mirror reflective element is configured so that, when an exterior rearview mirror assembly equipped with the mirror reflective element is normally mounted at a side of a vehicle, the curved recess is disposed at an outboard upper region of the mirror reflective element relative to the side of the equipped vehicle.
    Type: Grant
    Filed: December 31, 2017
    Date of Patent: July 17, 2018
    Assignee: DONNELLY CORPORATION
    Inventor: Mingtang Zhao
  • Patent number: 9878670
    Abstract: A variable reflectance exterior mirror reflective element suitable for use in a vehicular exterior rearview mirror assembly a front substrate and a rear substrate and an electrochromic medium disposed therebetween. A mirror reflector is disposed at a third surface of the rear substrate. A perimeter layer is disposed at a second surface of the front substrate proximate a perimeter edge and generally conceals the perimeter seal from view by a person viewing through the front substrate. Light that reflects off of the mirror reflector and passes through the electrochromic medium and the front substrate exhibits a substantially non-spectrally selective reflectance characteristic when no voltage is applied to the electrochromic medium. A display is disposed proximate a fourth surface of the rear at a light-transmitting portion of the mirror reflector established by laser ablation. The display is configured to be operated responsive to a blind spot detector of the vehicle.
    Type: Grant
    Filed: May 16, 2016
    Date of Patent: January 30, 2018
    Assignee: DONNELLY CORPORATION
    Inventors: Ian A. McCabe, Hamid Habibi, Niall R. Lynam, Donald L. Bareman
  • Patent number: 9855895
    Abstract: A mirror reflective element suitable for use in an exterior rearview mirror assembly of a vehicle includes a glass substrate having a first side and an opposing second side. The mirror reflective element has a principal reflector portion and an auxiliary reflector portion. The auxiliary reflector portion includes a curved recess established at the second side of the glass substrate. An auxiliary mirror metallic reflector is coated at the curved recess at the second side of the glass substrate and a principal mirror metallic reflector is coated at the principal reflector portion. The mirror reflective element is configured so that, when an exterior rearview mirror assembly equipped with the mirror reflective element is normally mounted at a side of a vehicle, the curved recess is disposed at an outboard upper region of the mirror reflective element relative to the side of the equipped vehicle.
    Type: Grant
    Filed: July 10, 2017
    Date of Patent: January 2, 2018
    Assignee: DONNELLY CORPORATION
    Inventor: Mingtang Zhao
  • Patent number: 9827918
    Abstract: A forward facing imaging system for a vehicle includes an interior rearview mirror assembly mounted at an interior portion of a vehicle and a camera disposed at the interior rearview mirror assembly. The camera has a forward field of view through a windshield of the vehicle. The camera captures image data and captured image data is recorded by a recording system. During operation of the vehicle, the recording system records image data, as it is captured over a given period of operation of the vehicle, in a closed-loop fashion onto electronic memory. Image data, as captured by the camera, is processed by an image processor in order to determine the presence of at least one object forward of the equipped vehicle.
    Type: Grant
    Filed: January 19, 2012
    Date of Patent: November 28, 2017
    Assignee: DONNELLY CORPORATION
    Inventors: Barry W. Hutzel, Niall R. Lynam, Darryl P. DeWind, John O. Lindahl
  • Patent number: 9783114
    Abstract: A video mirror system suitable for use in a vehicle includes an interior rearview mirror assembly mountable at an interior portion of a vehicle and includes a mirror case and a reflective element. A video display device disposed at the mirror case. The video display device is operable to display video images that are viewable by the driver of the vehicle when the interior rearview mirror assembly is mounted at the interior portion of the vehicle. The interior rearview mirror assembly includes an on-screen display controller operable to receive a video signal from a camera and, responsive to receipt of the video signal, the on-screen display controller is operable to generate a video feed to the video display device. The video feed generated by the on-screen display controller may include a graphic overlay.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: October 10, 2017
    Assignee: DONNELLY CORPORATION
    Inventors: Darryl P. De Wind, Mark E. Kramer, Andrew D. Weller, Peter J. Whitehead, Rodney K. Blank, Niall R. Lynam
  • Patent number: 9783115
    Abstract: An interior rearview mirror assembly includes a mirror reflective element having a glass substrate with planar front and rear surfaces. A plastic molding is circumferentially disposed about a circumferential edge of the glass substrate without overlapping onto the front surface of the glass substrate. The plane of the front surface of the glass substrate is generally flush with an outermost part of the plastic molding, which provides a curved rounded transition from the front surface of the mirror reflective element to a side surface of the plastic molding. The plastic molding includes at least a portion of a mirror housing of the interior rearview mirror assembly. The plastic molding includes structure for attaching a rear mirror casing cap portion thereat. With the rear mirror casing cap portion attached at the structure, the rear mirror casing cap portion at least partially encases a rear portion of the plastic molding.
    Type: Grant
    Filed: January 24, 2017
    Date of Patent: October 10, 2017
    Assignee: DONNELLY CORPORATION
    Inventors: John T. Uken, Lee Karner, Richard R. Hook, Niall R. Lynam
  • Patent number: 9776556
    Abstract: An exterior door handle assembly for a vehicle door includes a strap-handle portion pivotally movable to open the vehicle door. A self-contained elongated module includes (i) an elongated housing, (ii) an elongated light-transmitting cover and (iii) a light pipe. The strap-handle portion receives the self-contained elongated module. At least one light emitting diode is disposed proximate an end region of the strap-handle portion. With the door handle assembly mounted at a vehicle door and when the light emitting diode is electrically powered, light emitted by the light emitting diode passes along the light pipe and through the elongated light-transmitting cover so as to be viewable by a person viewing the exterior door handle assembly from outside of the vehicle door.
    Type: Grant
    Filed: March 20, 2017
    Date of Patent: October 3, 2017
    Assignee: DONNELLY CORPORATION
    Inventors: David A. Dingman, Brett A. Gorby, Keith D. Foote
  • Patent number: 9701247
    Abstract: A method of forming a mirror reflector sub-assembly suitable for use in an exterior rearview mirror assembly of a vehicle includes providing a glass substrate and physically removing glass from a portion of a second surface of the glass substrate to form a curved recess locally thereat, and coating via a vacuum deposition process the second surface of the glass substrate with a mirror reflector to form a mirror reflective element suitable for use in an automotive exterior rearview mirror assembly. The method includes forming a mirror back plate in a plastic molding operation and providing a heater pad and disposing the heater pad between the coated second surface of the glass substrate and the first side of the mirror back plate.
    Type: Grant
    Filed: November 18, 2016
    Date of Patent: July 11, 2017
    Assignee: DONNELLY CORPORATION
    Inventor: Mingtang Zhao
  • Patent number: 9694750
    Abstract: A vehicular exterior sideview mirror assembly includes a main mirror element having a first primary field of view rearward of the vehicle and an auxiliary curved mirror element having a second auxiliary field of view rearward of the vehicle. The main mirror element and the auxiliary mirror element are adjacently disposed at a mirror backing plate element in a side-by-side relationship. The first primary field of view of the main mirror element may overlap the second auxiliary field of view of the auxiliary mirror element by between about 2 degrees and about 20 degrees. When used in an exterior sideview mirror assembly of a vehicle, the main mirror element may have a rearward field of view that subtends an angle of less than about 20 degrees relative to the side of the vehicle.
    Type: Grant
    Filed: May 16, 2016
    Date of Patent: July 4, 2017
    Assignee: Donnelly Corporation
    Inventor: Niall R. Lynam
  • Patent number: 9658727
    Abstract: An interior rearview mirror system suitable for use in a vehicle includes an interior rearview mirror assembly having a mirror casing and a transflective reflective element. The transflective reflective element has an electrochromic active region, and a plurality of user input elements is disposed outside of the electrochromic active region and below the electrochromic active region. Each of the individual user input elements is a touch or proximity sensor. A plurality of display elements is disposed behind the transflective reflective element at the electrochromic active region, and each display element is selectively activated by activation of a respective user input element. Each of the individual display elements and its associated respective one of the individual user input elements are located local to one another such that a cognitive relationship between actuation by a user of a respective user input element and activation of its associated display element is established.
    Type: Grant
    Filed: June 29, 2015
    Date of Patent: May 23, 2017
    Assignee: DONNELLY CORPORATION
    Inventors: John O. Lindahl, Peter J. Whitehead, Niall R. Lynam, John T. Uken, Lee Karner, Richard R. Hook
  • Patent number: 9598003
    Abstract: An exterior door handle assembly suitable for mounting at a door handle region of a vehicle door includes a strap-handle portion and a sealed self-contained elongated lighting module having (i) at least one illumination source that, when electrically powered, emits light, (ii) an elongated housing and (iii) an elongated light-transmitting cover. The module may include an antenna and/or a light pipe. The strap-handle portion receives the sealed self-contained elongated lighting module. With the sealed self-contained elongated light module received in the strap-handle portion, the contour of the sealed self-contained elongated lighting module generally matches the contour of the strap-handle portion.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: March 21, 2017
    Assignee: DONNELLY CORPORATION
    Inventors: David A. Dingman, Brett A. Gorby, Keith D. Foote
  • Patent number: 9580017
    Abstract: A mirror reflective element assembly for a vehicular exterior rearview mirror assembly includes a principal mirror element, a wide angle mirror element and an illumination element that at least partially circumscribes the wide angle mirror element. The illumination element emits illumination at least partially around the wide angle mirror element that is viewable by a person viewing the exterior rearview mirror assembly when the mirror assembly is disposed at a side of a vehicle. At least one of (i) the illumination element, responsive to determination that an ambient light level is below a threshold level, is operable to provide a light level that is less than about 100 candelas per square meter, and (ii) the illumination element, responsive to determination that an ambient light level is above a threshold level, is operable to provide a light level that is greater than about 200 candelas per square meter.
    Type: Grant
    Filed: July 21, 2014
    Date of Patent: February 28, 2017
    Assignee: DONNELLY CORPORATION
    Inventors: Keith D. Foote, Kevin P. Benthem, Niall R. Lynam
  • Patent number: 9557584
    Abstract: An interior rearview mirror assembly includes an interior prismatic mirror reflective element having a wedge-shaped glass substrate having a circumferential edge along the periphery of said glass substrate. The circumferential edge spans a thickness of the glass substrate between its front and rear surfaces. The prismatic mirror reflective element has a mirror reflector established at the rear surface of the glass substrate. A plastic molding is circumferentially disposed about the circumferential edge of the glass substrate without overlapping onto the front surface of the glass substrate. The outermost part of the plastic molding curves and the plane of the front surface of the glass substrate is generally flush with the outermost part of the plastic molding.
    Type: Grant
    Filed: August 12, 2013
    Date of Patent: January 31, 2017
    Assignee: DONNELLY CORPORATION
    Inventors: John T. Uken, Lee Karner, Richard R. Hook, Niall R. Lynam
  • Patent number: 9545883
    Abstract: An exterior rearview mirror assembly suitable for a vehicle includes an attachment portion and a casing portion having a variable reflectance mirror reflective element. A mirror reflector is disposed at at least a portion of a surface of a rear substrate of the reflective element. The mirror reflector includes a stack of thin films having at least a first metal thin film and a second metal thin film. The first metal thin film is formed of a metal material that has a specific resistivity of less than about 1×10?3 ohm·cm and the second metal thin film is formed of a metal material that has a specific resistivity of less than about 1×10?3 ohm·cm. No part of the rear substrate extends beyond any part of a front substrate of the reflective element. An indicator is disposed rearward of the reflective element and, when actuated, illuminates through the reflective element.
    Type: Grant
    Filed: July 6, 2015
    Date of Patent: January 17, 2017
    Assignee: DONNELLY CORPORATION
    Inventors: Ian A. McCabe, Desaraju V. Varaprasad, Hamid Habibi, Niall R. Lynam
  • Patent number: 9499102
    Abstract: A method of forming a mirror reflector sub-assembly suitable for use in an exterior rearview mirror assembly of a vehicle includes providing a glass substrate and physically removing glass from a portion of a second surface of the glass substrate to form a curved recess locally thereat, and coating via a vacuum deposition process the second surface of the glass substrate with a mirror reflector to form a mirror reflective element suitable for use in an automotive exterior rearview mirror assembly. The method includes forming a mirror back plate in a plastic molding operation and providing a heater pad and disposing the heater pad between the coated second surface of the glass substrate and the first side of the mirror back plate. The heater pad is adhered to the coated second surface of glass substrate and to the first side of the mirror back plate.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: November 22, 2016
    Assignee: DONNELLY CORPORATION
    Inventor: Mingtang Zhao
  • Patent number: 9481306
    Abstract: An automotive communication system for a vehicle includes a multi-pixel reconfigurable display device disposed at an interior portion of a vehicle. Data is wirelessly communicated to and is received by electronic circuitry of the vehicle from a mobile accessory that is a personal accessory of an occupant of the vehicle. The data is at least in part customized to the geographic location of the vehicle as determined by a global positioning system operable to determine a geographical location. Information derived at least in part from the data is displayed by the display device and is viewable by a driver of the vehicle. The automotive communication system includes voice input and the automotive communication system includes voice generation. The data is from a data provider located external of and remote from the vehicle.
    Type: Grant
    Filed: December 16, 2015
    Date of Patent: November 1, 2016
    Assignee: DONNELLY CORPORATION
    Inventors: Kevin C. McCarthy, Niall R. Lynam
  • Patent number: 9469252
    Abstract: A mirror element sub-assembly for a vehicular exterior rearview mirror assembly includes a mirror reflective element, a mirror back plate and an indicator. The front side of the mirror back plate includes a reflective element attaching portion and the rear side of the mirror back plate includes (i) an actuator attaching portion and (ii) an indicator attaching portion, all of which are integrally formed during injection molding of the mirror back plate. The indicator attaching portion includes structure extending from the rear side of the mirror back plate and having a passageway therethrough. The indicator is attached at the structure, and light emitted by the indicator passes through the passageway and through an opening of the mirror back plate and through the mirror reflective element so as to exit from the mirror reflective element at an angle relative to the reflective element attaching portion.
    Type: Grant
    Filed: February 17, 2014
    Date of Patent: October 18, 2016
    Assignee: DONNELLY CORPORATION
    Inventors: Michael J. Baur, Ian A. McCabe, Hamid Habibi, Niall R. Lynam
  • Publication number: 20160257253
    Abstract: A vehicular exterior sideview mirror assembly includes a main mirror element having a first primary field of view rearward of the vehicle and an auxiliary curved mirror element having a second auxiliary field of view rearward of the vehicle. The main mirror element and the auxiliary mirror element are adjacently disposed at a mirror backing plate element in a side-by-side relationship. The first primary field of view of the main mirror element may overlap the second auxiliary field of view of the auxiliary mirror element by between about 2 degrees and about 20 degrees. When used in an exterior sideview mirror assembly of a vehicle, the main mirror element may have a rearward field of view that subtends an angle of less than about 20 degrees relative to the side of the vehicle.
    Type: Application
    Filed: May 16, 2016
    Publication date: September 8, 2016
    Applicants: Donnelly Corporation, Donnelly Corporation
    Inventor: Niall R. Lynam