Patents Assigned to Dowa Metaltech Co., Ltd.
-
Publication number: 20220367316Abstract: There is provided an inexpensive metal/ceramic bonding substrate which has a metal circuit plate of aluminum or an aluminum alloy bonded directly to a ceramic substrate and which can prevent a large difference in level from being caused on portions corresponding to the grain boundaries of aluminum or the aluminum alloy even if heat cycles are repeatedly applied to the metal/ceramic bonding substrate, and a method for producing the same.Type: ApplicationFiled: June 11, 2020Publication date: November 17, 2022Applicant: DOWA METALTECH CO., LTD.Inventors: Hideyo Osanai, Akira Sugawara
-
Publication number: 20220259753Abstract: There are provided a composite plated product wherein a composite plating film of a composite material containing carbon particles in a silver layer is formed on a base material and wherein the amount of the carbon particles dropped out of the composite plating film is small, and a method for producing the same. After a composite plating film of a composite material containing carbon particles in a silver layer is formed on a base material (of preferably copper or a copper alloy) by electroplating using a silver-plating solution to which the carbon particles are added, a treatment for removing part of the carbon particles on the surface thereof is carried out.Type: ApplicationFiled: June 4, 2020Publication date: August 18, 2022Applicant: Dowa Metaltech Co., Ltd.Inventors: Hirotaka Kotani, Yukiya Kato, Tatsuhiro Doi, Takao Tomiya, Hiroto Narieda
-
Publication number: 20220162734Abstract: There are provided an inexpensive copper alloy plate having excellent bending workability, excellent stress corrosion cracking resistance and excellent stress relaxation resistance while maintaining the high strength thereof, and a method for producing the same. The copper alloy plate has a chemical composition which contains 17 to 32% by weight of zinc, 0.1 to 4.5% by weight of tin, 0.5 to 2.5% by weight of silicon, 0.01 to 0.3% by weight of phosphorus and the balance being copper and unavoidable impurities, the total of the content of silicon and six times as much as the content of phosphorus being 1% by weight or more, the copper alloy plate having a crystal orientation wherein I{220}/I{420} in the range of from 2.5 to 8.0 assuming that the X-ray diffraction intensity on {220} crystal plane on the plate surface of the copper alloy plate is I{220} and that the X-ray diffraction intensity on {420} crystal plane thereon is I{420}.Type: ApplicationFiled: January 30, 2020Publication date: May 26, 2022Applicant: DOWA METALTECH CO., LTD.Inventors: Kazuki Yoshida, Takanobu Sugimoto, Tomotsugu Aoyama, Hiroto Narieda
-
Patent number: 11332815Abstract: A copper alloy sheet material has a composition containing from 0.20 to 6.00% in total of Ni and Co, from 0 to 3.00% of Ni, from 0.20 to 4.00% of Co, and from 0.10 to 1.50% of Si, all in mass %, one or more of Fe, Mg, Zn, Mn, B, P, Cr, Al, Zr, Ti, Sn contained appropriately depending on necessity, the balance of Cu and unavoidable impurities, and has on a polished sheet surface thereof, a ratio SB/SC of 2.0 or more and an area ratio of SB occupied on the surface of 5.0% or more, wherein SB represents an area of a region having a crystal orientation difference from a Brass orientation {011} <211> measured by EBSD (electron backscattered diffraction) of 100 or less, and SC represents an area of a region having a crystal orientation difference from a Cube orientation {001} <100> of 10° or less.Type: GrantFiled: March 27, 2018Date of Patent: May 17, 2022Assignee: DOWA METALTECH CO., LTD.Inventors: Hiroshi Hyodo, Hisashi Suda
-
Publication number: 20220136122Abstract: There is provided an inexpensive plated product, which can prevent the increase of the contact resistance of a silver-plating film and the change of the color of the surface thereof after reflow-treating a plated product wherein the silver-plating film is formed on a portion of the surface thereof and wherein a tin-plating film is formed on a portion of the other portion of the surface thereof, and a method for producing the same.Type: ApplicationFiled: January 22, 2020Publication date: May 5, 2022Applicant: DOWA METALTECH CO., LTD.Inventors: Yutaro Hirai, Kentaro Arai, Shunsuke Ashidate
-
Patent number: 11293084Abstract: An inexpensive sheet material of a copper alloy has excellent bending workability and excellent stress corrosion cracking resistance while maintaining high strength. The sheet material is produced by a method including melting and casting raw materials of a copper alloy which has a chemical composition having 17 to 32 wt. % of zinc, 0.1 to 4.5 wt. % of tin, 0.01 to 2.0 wt. % of silicon, 0.01 to 5.0 wt. % of nickel, and the balance being copper and unavoidable impurities; hot-rolling the cast copper alloy at 900° C. to 400° C.; cooling the hot-rolled copper alloy at 1 to 15° C./min. from 400° C. to 300° C.; cold-rolling the cooled copper alloy; recrystallization-annealing the cold-rolled copper alloy at 300 to 800° C.; and then, ageing-annealing the recrystallization-annealed copper alloy at 300 to 600° C.Type: GrantFiled: October 24, 2017Date of Patent: April 5, 2022Assignee: Dowa Metaltech Co., Ltd.Inventors: Naota Higami, Takanobu Sugimoto, Tomotsugu Aoyama, Hiroto Narieda
-
Patent number: 11285701Abstract: A heat sink plate includes a first layer made of copper (Cu) or a copper (Cu) alloy, a second layer formed on the first layer and made of molybdenum (Mo) or an alloy that includes copper (Cu) and one or more components selected from molybdenum (Mo), tungsten (W), carbon (C), chromium (Cr), titanium (Ti), and beryllium (Be), a third layer formed on the second layer and made of copper (Cu) or a copper (Cu) alloy, a fourth layer formed on the third layer and made of molybdenum (Mo) or an alloy that includes copper (Cu) and one or more components selected from molybdenum (Mo), tungsten (W), carbon (C), chromium (Cr), titanium (Ti), and beryllium (Be), and a fifth layer formed on the fourth layer and made of copper (Cu) or a copper (Cu) alloy.Type: GrantFiled: February 25, 2020Date of Patent: March 29, 2022Assignees: THEGOODSYSTEM CORP., DOWA METALTECH CO., LTD.Inventors: Meoung-whan Cho, Il-ho Kim, Seog-woo Lee, Young-suk Kim, Hiroto Narieda, Tomotsugu Aoyama
-
Publication number: 20220032580Abstract: There are provide a metal/ceramic bonding substrate wherein the bonding strength of an aluminum plate bonded directly to a ceramic substrate is higher than that of conventional metal/ceramic bonding substrates, and a method for producing the same. The metal/ceramic bonding substrate is produced by a method including the steps of: arranging a ceramic substrate 10 in a mold 20; putting the mold 20 in a furnace; lowering an oxygen concentration to 25 ppm or less and a dew point to ?45° C.Type: ApplicationFiled: February 10, 2020Publication date: February 3, 2022Applicant: DOWA METALTECH CO., LTD.Inventor: Hideyo Osanai
-
Publication number: 20220033317Abstract: There is provided an aluminum/ceramic bonding substrate having a ceramic substrate, an aluminum plate of an aluminum alloy which is bonded directly to one side of the ceramic substrate, an aluminum base plate of the aluminum alloy which is bonded directly to the other side of the ceramic substrate, and a plate-shaped reinforcing member which has a higher strength than that of the aluminum base plate and which is arranged in the aluminum base plate to be bonded directly to the aluminum base plate, wherein the aluminum alloy contains 0.01 to 0.2% by weight of magnesium, 0.01 to 0.1% by weight of silicon, and the balance being aluminum and unavoidable impurities.Type: ApplicationFiled: July 23, 2021Publication date: February 3, 2022Applicants: DOWA METALTECH CO, LTD., Mitsubishi Electric CorporationInventors: Koji Kobayashi, Takuma Tsubota, Hideyo Osanai, Daisuke Oya
-
Patent number: 11225726Abstract: There are provided a composite plated product, which has little uneven appearance, a low contact resistance and good wear resistance, and a method for producing the same without the need of any silver-plating solutions containing cyanides and any silver-plating solutions containing silver nitrate as a silver salt. After carbon particles are caused to be suspended in water, an oxidizing agent is added thereto for carrying out a wet oxidation treatment of the carbon particles, and a silver-plating solution, which contains at least one sulfonic acid and the carbon particles treated by the wet oxidation treatment, is used for electroplating a base material to form a coating film of a composite material, which contains the carbon particles in a silver layer, on the base material to produce a composite plated product.Type: GrantFiled: January 22, 2020Date of Patent: January 18, 2022Assignee: DOWA METALTECH CO., LTD.Inventors: Tsuyoshi Ito, Yuta Sonoda, Yukiya Kato, Hiroto Narieda
-
Patent number: 11208730Abstract: There are provided a composite plated product, which has little uneven appearance and good wear resistance, and a method for producing the same without the need of any cyanide-containing silver-plating solutions and any silver-plating solutions containing silver nitrate as a silver salt. A sulfonic-acid-containing silver-plating solution, to which a carbon particle dispersing solution (preferably containing a silicate) is added, is used for electroplating a base material (preferably made of copper or a copper alloy) to form a composite plating film of a composite material, which contains the carbon particles in a silver layer, on the base material to produce a composite plated product.Type: GrantFiled: March 6, 2020Date of Patent: December 28, 2021Assignee: DOWA METALTECH CO., LTD.Inventors: Yuta Sonoda, Yukiya Kato, Hiroto Narieda
-
Patent number: 11162745Abstract: A heat radiating plate 10 of a metal material includes a flat plate portion 10a, a large number of columnar protruding portions 10b which protrude from one major surface of the flat plate portion and which are integrated with the flat plate portion, and a reinforcing plate member 12 of a material, which has a higher melting point than that of the flat plate portion and columnar protruding portions and which is arranged in a region, which is arranged in the flat plate portion and which is close to one major surface of the flat plate portion, the reinforcing member passing through the flat plate portion to extend in directions substantially parallel to the one major surface of the flat plate portion and having end faces exposed to the outside, the whole surface of the reinforcing member except for the end faces being bonded directly to the flat plate portion.Type: GrantFiled: October 29, 2019Date of Patent: November 2, 2021Assignee: DOWA METALTECH CO., LTD.Inventors: Satoru Ideguchi, Hideyo Osanai, Hirotaka Kotani
-
Patent number: 11142839Abstract: A silver-plated product is produced by forming a surface layer of silver on a base material by electroplating at a liquid temperature of 10 to 35° C. and a current density of 3 to 15 A/dm2 in a silver plating solution so as to satisfy (32.6x?300)?y?(32.6x+200) assuming that a product of a concentration of potassium cyanide in the silver plating solution and a current density is y (g·A/L·dm2) and that a liquid temperature of the silver plating solution is x (° C.), the silver plating solution containing 80 to 110 g/L of silver, 70 to 160 g/L of potassium cyanide and 55 to 70 mg/L of selenium.Type: GrantFiled: October 22, 2019Date of Patent: October 12, 2021Assignee: DOWA METALTECH CO., LTD.Inventors: Shunki Sadamori, Hiroshi Miyazawa, Masafumi Ogata, Keisuke Shinohara
-
Patent number: 11078587Abstract: A tin-plated product contains: a substrate 10 of copper or a copper alloy; an underlying layer 12 of nickel which is formed on the surface of the substrate 10; and an outermost layer 14 containing tin, the outermost layer 14 being formed on the surface of the underlying layer 12, the outermost layer 14 being composed of a copper-tin alloy layer 14a of a large number of crystal grains of a copper-tin alloy, tin layers 14b of tin having an average thickness of 0.01 to 0.20 micrometers, and a plurality of copper-nickel-tin alloy layers 14c of a copper-nickel-tin alloy, each of the tin layers 14b being formed in a corresponding one of recessed portions between adjacent two of the crystal grains of the copper-tin alloy on the outermost surface of the copper-tin alloy layer, the copper-nickel-tin alloy layers 14c being arranged on the side of the underlying layer 12 in the copper-tin alloy layer 14a so as to be apart from each other.Type: GrantFiled: August 23, 2016Date of Patent: August 3, 2021Assignees: Dowa Metaltech Co., Ltd., Yazaki CorporationInventors: Yuta Sonoda, Hiroto Narieda, Hideki Endo, Akira Sugawara, Hirotaka Kotani, Jyun Toyoizumi, Takaya Kondo, Yuya Kishibata
-
Patent number: 11047023Abstract: A copper alloy sheet material that is excellent in surface smoothness of an etched surface has a composition containing, (mass %), from 1.0 to 4.5% of Ni, from 0.1 to 1.2% of Si, from 0 to 0.3% of Mg, from 0 to 0.2% of Cr, from 0 to 2.0% of Co, from 0 to 0.1% of P, from 0 to 0.05% of B, from 0 to 0.2% of Mn, from 0 to 0.5% of Sn, from 0 to 0.5% of Ti, from 0 to 0.2% of Zr, from 0 to 0.2% of Al, from 0 to 0.3% of Fe, from 0 to 1.0% of Zn, the balance Cu and unavoidable impurities. A number density of coarse secondary phase particles has a major diameter of 1.0 ?m or more of 4.0×103 per square millimeter or less. KAM value measured with a step size of 0.5 ?m is more than 3.00.Type: GrantFiled: October 14, 2016Date of Patent: June 29, 2021Assignee: DOWA METALTECH CO., LTD.Inventors: Toshiya Shutoh, Hisashi Suda, Fumiaki Sasaki
-
Patent number: 10985485Abstract: There are provided a tin-plated product which has a zinc plating layer on the surface thereof and which has good corrosion resistance and good adhesion of the zinc plating even if the connecting portion of a terminal of the tin-plated product to an electric wire of aluminum or an aluminum alloy is not processed during press fitting such as swaging (or caulking) when the tin-plated product is used as the material of the terminal which is to be connected to the electric wire by press fitting, and a method for producing the same.Type: GrantFiled: November 21, 2017Date of Patent: April 20, 2021Assignee: DOWA METALTECH CO., LTD.Inventors: Hiroto Narieda, Yuta Sonoda, Tatsuhiro Doi, Takao Tomiya
-
Patent number: 10982345Abstract: After drying the surface of a tin plating layer having a thickness of 0.4 to 3 ?m which is formed on a base material of copper or a copper alloy by electroplating at a current density of 5 to 13 A/dm2 in a tin plating solution consisting of water, tin sulfate, sulfuric acid and a surfactant, the surface of the tin plating layer is heated to melt tin, and then, cooled to cause a layer of the tin plating layer on the side of the outermost surface to be a tin layer, which has a structure obtained by solidification after melting, while causing a layer of the tin plating layer between the tin layer and the base material to be a copper-tin alloy layer, to produce a tin-plated product wherein a tin layer, which has a structure obtained by solidification after melting, is formed on a copper-tin alloy layer formed on a base material of copper or a copper alloy and wherein the tin-plated product has a glossiness of 0.3 to 0.7.Type: GrantFiled: April 18, 2017Date of Patent: April 20, 2021Assignees: Dowa Metaltech Co., Ltd., Yazaki CorporationInventors: Hirotaka Kotani, Hiroto Narieda, Akira Sugawara, Yuta Sonoda, Yoshitaka Ito
-
Publication number: 20200407824Abstract: There are provided an inexpensive copper alloy plate having excellent bending workability, excellent stress corrosion cracking resistance and excellent stress relaxation resistance while maintaining the high strength thereof, and a method for producing the same. The copper alloy plate has a chemical composition which contains 17 to 32% by weight of zinc, 0.1 to 4.5% by weight of tin, 0.5 to 2.0% by weight of silicon, 0.01 to 0.3% by weight of phosphorus and the balance being copper and unavoidable impurities, wherein the total of the content of silicon and six times as much as the content of phosphorus is 1% by weight or more and wherein the copper alloy plate has a crystal orientation satisfying I{220}/I{420}?2.0 assuming that the X-ray diffraction intensity on {220} crystal plane on the plate surface of the copper alloy plate is I{220} and that the X-ray diffraction intensity on {420} crystal plane thereon is I{420}.Type: ApplicationFiled: February 20, 2019Publication date: December 31, 2020Applicant: Dowa Metaltech Co., Ltd.Inventors: Naota Higami, Takanobu Sugimoto, Kazuki Yoshida
-
Patent number: 10844468Abstract: A copper alloy sheet material contains, in mass %, Fe: 0.05 to 2.50%, Mg: 0.03 to 1.00%, and P: 0.01 to 0.20%, and the contents of these elements satisfy the relation Mg-1.18(P—Fe/3.6)3 0.03. The Mg solid-solution ratio determined by the amount of dissolved Mg (mass %)/the Mg content of the alloy (mass %) ’ 100 is 50% or more. The density of an Fe—P-based compound having a particle size of 50 nm or more is 10.00 particles/10 mm2 or less, and the density of an Mg—P-based compound having a particle size of 100 nm or more is 10.00 particles/10 mm2 or less. The Cu—Fe—P—Mg-based copper alloy sheet material is excellent in terms of electrical conductivity, strength, bending workability, and stress relaxation resistance in the case where load stress is applied in a direction perpendicular to both a rolling direction and a sheet thickness direction.Type: GrantFiled: August 26, 2014Date of Patent: November 24, 2020Assignee: DOWA METALTECH CO., LTD.Inventors: Kuniaki Miyagi, Takashi Suga, Tomotsugu Aoyama, Hiroto Narieda, Hideki Endo, Akira Sugawara
-
Patent number: 10834823Abstract: After a copper plate 14 is bonded to at least one surface of a ceramic substrate 10 via an active metal containing brazing filler metal 12 which contains silver, the unnecessary portion of the copper plat 14 and active metal containing brazing filler metal 12 is removed, and thereafter, an unnecessary portion of the copper plate 14 is removed by chemical polishing so as to cause the active metal containing brazing filler metal 12 to protrude from the side face portion of the copper plate 14, and then, a silver layer 18 adhered to the surface of the copper plate 14 by the chemical polishing is removed.Type: GrantFiled: February 8, 2018Date of Patent: November 10, 2020Assignee: Dowa Metaltech Co., Ltd.Inventors: Takashi Ideno, Ayumu Ozaki, Koji Kobayashi