Abstract: Convoluted foam layers for mattresses, cushions and the like include at least one convoluted surface including at least one convolution that is structurally heterogeneous. The convoluted foam layer is formed of at least two foam layers fixedly attached to one another, wherein the foam layers are of different materials and/or have different properties. Also disclosed are processes for forming the convoluted foam layer and convoluted foam layers having multiple zones of a convoluted surface pattern that includes at least one convolution that is structurally heterogeneous.
Abstract: In many aspects the systems and methods described herein provide handles for furniture and the furniture that has these improved handle systems. In particular, various embodiments include furniture handles, such as handles for mattresses, cushions, futons and the like, where the handles have a suitable shape and are disposed at select locations and orientations along one or more sidewalls and/or the sleeping surface and/or bottom surface of the mattress.
Abstract: The systems and methods described herein include innerspring assemblies or innerspring cores for use with cushioning articles such as mattresses. The innerspring core may have one or more coil springs formed from a high-carbon steel wire alloyed with one or more suitable alloying elements such as titanium and copper and capable of imparting greater strength and durability to the innerspring core.
Type:
Grant
Filed:
April 18, 2008
Date of Patent:
July 2, 2013
Assignee:
Dreamwell, Ltd.
Inventors:
Michael S. DeFranks, William Jud Ready, Jeremy Lynn
Abstract: A foundation for supporting a mattress includes a rectangular shaped frame defined by a pair of longitudinal side assemblies, and a pair of transverse end assemblies, wherein corresponding adjacent ends of each side assembly and each end assembly are secured together; and at least one electrical outlet mounted in at least one of the longitudinal side and end assemblies.
Abstract: Mattress foundations for supporting a mattress generally includes multiple support units that can be abutting arranged to for the mattress foundation. In one embodiment, the mattress foundation includes at least two support units in an abutting relationship that form a rectangular shape at each end of the mattress foundation and provide a planar support surface having length and width dimensions effective to support a mattress disposed thereon.
Abstract: Mattress and foundation assemblies generally include a mattress; and a mattress foundation for supporting the mattress, the mattress foundation including a frame configured to elevate the mattress relative to ground; and upper and lower flexible mesh suspension layers spaced apart from one another, each independently supported by a plurality of carriers at discrete points about the surface of the suspension layers, wherein the carriers are pivotably coupled to the frame.
Abstract: Mattresses and methods for manufacturing mattresses that have a flame resistant panel, such as a flame resistant border panel. The systems and methods include mattresses that have a flame resistant panel that, in certain embodiments, includes a fire barrier layer made of a batting material and being disposed over a thermoplastic fire barrier layer. The first and second fire barrier layers provide a fire barrier that reduces the transfer of oxygen to the mattress core, thereby reducing the presence of oxygen, which is needed to support combustion of the padding material. Additionally, the invention encompasses methods for manufacturing mattresses.
Abstract: Mattress assemblies that provide user comfort and increased airflow generally include multilayered foams having open celled structures. Viscoelastic foams can be utilized having intact windows between adjacent cells of less than 50 percent.
Type:
Application
Filed:
July 27, 2012
Publication date:
January 31, 2013
Applicant:
DREAMWELL, LTD.
Inventors:
JAMES GERARD RUEHLMANN, RICHARD FERRELL GLADNEY
Abstract: Mattress assemblies that provide user comfort via independent suspension and increased airflow generally include a first foam layer; a second foam layer configured with an independent response system overlaying the first foam layer, wherein the second foam layer comprises a floor and a plurality of spaced apart support structures extending at about similar lengths from the floor; and a third foam layer overlaying the second foam layer having a planar top surface facing a user resting on the mattress assembly. In some embodiments, the first foam layer further includes a plurality of channels extending from a top planar surface to a bottom planar surface.
Type:
Application
Filed:
July 25, 2012
Publication date:
January 31, 2013
Applicant:
DREAMWELL, LTD.
Inventors:
JAMES GERARD RUEHLMANN, RICHARD FERRELL GLADNEY
Abstract: A mattress assembly includes an inner core comprising a base core layer comprising planar top and bottom surfaces, and at least one comfort layer comprising planar top and bottom surfaces disposed on the top surface of the base core layer; a side rail assembly disposed about a perimeter of the inner core; and a plurality of air channels extending from a central region of the inner core to the side rail assembly configured to permit the flow of fluid from and to the inner core.
Abstract: A side rail assembly for supporting an edge of a mattress includes a layer of a polyurethane foam comprising an open cellular structure, wherein the open cellular structure comprises about 10 to about 40 cells per inch, a hardness of about 35 pounds-force to about 100 pounds-force, and a density of about 1.2 pounds per cubic foot to about 2.0 pounds per cubic foot, wherein the layer is configured to be disposed about a perimeter of an inner core of the mattress and is configured to permit the flow of fluid from and to the inner core through the layer.
Abstract: In many aspects, the systems and methods described herein include a mattress having a top sleeping layer disposed on top of a support layer. The support layer includes a polyurethane foam having channels aligned with the joints of the articulated sections of the foundation or frame of the adjustable bedding assembly. When the sections articulate about the joints, the channels allow the overlying top layer to conform to the sections while reducing wear and tear therein.
Abstract: The invention generally relates to a mattress or a mattress pad with one or more gel sections. The gel section may provide improved support and comfort at a localized area of a mattress or a mattress pad.
Type:
Grant
Filed:
April 3, 2007
Date of Patent:
November 13, 2012
Assignee:
Dreamwell, Ltd.
Inventors:
Richard F. Gladney, Corey Westerman, Michael S. DeFranks
Abstract: The support characteristics within a foam mattress body may be varied by inserting reinforcements into channels cut or otherwise formed within the foam.