Abstract: A control apparatus for controlling at least one heating, ventilation, and air conditioning (HVAC) system includes a microvalve, at least one intelligent controller, a local intelligent gateway in communication with the intelligent controller, a cloud platform in communication with the local intelligent gateway, and a local device configured to communicate through the cloud platform to the intelligent controller. The intelligent controller is configured to control one or more HVAC components, measure air conditioning system parameters including compressor discharge and suction pressure and compressor temperature of a compressor within the HVAC system, and air out, evaporator out, and condenser out temperatures, and superheat and subcooling, and input the measured air conditioning system parameters to the cloud platform to autonomously monitor air conditioning system health and real-time refrigerant charge levels.

Abstract: A microvalve includes a first plate having a surface defining an actuator cavity. A second plate has a surface that abuts the surface of the first plate and includes a displaceable member that is disposed within the actuator cavity for movement between a closed position, wherein the displaceable member prevents fluid communication through the microvalve, and an opened position, wherein the displaceable member does not prevent fluid communication through the microvalve. An actuator is connected to the displaceable member. The displaceable member includes a sealing portion having a plurality of elongated control arms extending inwardly from one end thereof, wherein the control arms are configured as a valve closing members for each of a plurality of fluid flow openings in the first plate.

Abstract: A two-stage fluid control valve includes a first stage electronically switchable, bi-stable two-port valve movable between an open position and a leak-free closed position, and a second stage microvalve configured to control the flow of fluid through a fluid outlet of the two-stage fluid control valve when the first stage electronically switchable, bi-stable two-port valve is in the open position. The electronically switchable, bi-stable two-port valve is disposed between the second stage microvalve and a fluid inlet of the two-stage fluid control valve.

Abstract: An improved aerosol dispensing apparatus includes an aerosol container, a discharge piece movably mounted to the aerosol container, a flow control valve mounted within the discharge piece, a battery, and an electronically controlled metering valve electronically connected to the battery and in fluid communication with the flow control valve. The flow control valve is movable between an open position wherein a volume of an aerosol formulation is directed from the aerosol container through the flow control valve to the metering valve, and a closed position, wherein the metering valve is configured to precisely control a flow of the aerosol formulation outward of the discharge piece. A solenoid is electronically connected to the battery and is movable between an actuated position wherein the solenoid urges the flow control valve into the open position, and an un-actuated position wherein the flow control valve remains in the closed position.

Abstract: A spool assembly configured for use in a two-stage proportional control valve in a fluid system includes a substantially cylindrical sleeve having an axially extending sleeve bore extending from an open first end to an open second end. A spool includes a spool bore that extends from an open first axial end to a closed second axial end and is slidably mounted within the sleeve bore. The spool further includes a first circumferentially extending groove defining a fluid flow path, a second circumferentially extending groove formed near a first end thereof, a third circumferentially extending groove formed near the second axial end thereof, a circumferentially extending pressure groove formed therein between the second axial end and the third circumferentially extending groove, and first, second, and third transverse fluid passageways formed through a side wall of the spool.

Abstract: An electronically switchable, bi-stable two-port valve includes a sleeve, a first pole piece having air flow passages formed therethrough and a first wire-wound coil mounted therein and connected to a source of electrical power, a second pole piece having air flow passages formed therethrough and a second wire-wound coil mounted therein and connected to the source of electrical power, and a permanent magnet defining an armature and movably mounted between the first and second pole pieces. The first pole piece is mounted in a first end of the sleeve and the second pole piece is mounted in a second end of the sleeve.

Abstract: A microvalve includes a first plate having a surface defining an actuator cavity. A second plate has a surface that abuts the surface of the first plate and includes a displaceable member that is disposed within the actuator cavity for movement between a closed position, wherein the displaceable member prevents fluid communication through the microvalve, and an opened position, wherein the displaceable member does not prevent fluid communication through the microvalve. An actuator is connected to the displaceable member. The displaceable member includes a sealing portion having a plurality of elongated control arms extending inwardly from one end thereof, wherein the control arms are configured as a valve closing members for each of a plurality of fluid flow openings in the first plate.

Abstract: A method of attaching a MEMS die to a surface includes centering and rotationally aligning a solder perform on a solder surface of a body, centering and rotationally aligning a MEMS die on the solder preform, and heating the solder perform in a reflow process until the solder is molten and surface tension of the molten solder moves the MEMS die to a position where the surface tensions balance, and the MEMS die is centered on, and rotationally aligned with, the solder surface of the body.

Abstract: A method of controlling fluid flow through a heating, ventilating, air conditioning, and refrigeration (HVAC-R) system includes measuring temperature and pressure at an outlet of an evaporator of the HVAC-R system, wherein the evaporator is in fluid communication with a compressor, a condenser, an expansion device between the evaporator and the condenser, and a flow control valve between the compressor and the condenser, and measuring a sub-cooling temperature at an outlet of the condenser. The measured evaporator temperature and pressure data is sent to a first superheat processor, and the measured sub-cooling temperature data is send to a second superheat processor. A control signal to the expansion device from the first superheat processor and a control signal to the flow control valve from the second superheat processor are then simultaneously sent.

Abstract: A method of attaching a MEMS die to a base includes selecting an attachment material (x), determining a maximum acceptable change in pressure due to mounting stress (dPtarget) transmitted to a MEMS die, determining a worst-case pressure difference transfer function of the attachment material (x) over a thickness (h) variation of the attachment material (x) using the equation: dPmaxx=h*Bx+Cx, wherein B=pressure variation/thickness (h), and C=pressure variation, substituting dPtarget for dPmaxx in the pressure difference transfer function and solving the equation for h, wherein h=(dPtarget?Cx)/Bx, and attaching the MEMS die to a base using the selected attachment material (x) having at least the calculated thickness (h).

Abstract: An improved aerosol dispensing apparatus includes an aerosol container, a discharge piece movably mounted to the aerosol container, a metering valve mounted within the discharge piece, a battery, and an electronically controlled flow control valve. The flow control valve is electronically connected to the battery and is in fluid communication with the metering valve. The metering valve is movable between an open position wherein a volume of an aerosol formulation is directed from the aerosol container through the metering valve to the electronically controlled flow control valve, and a closed position wherein the aerosol formulation is not permitted to flow through the metering valve. The electronically controlled flow control valve is configured to precisely control a flow of the aerosol formulation outward of the discharge piece.

Abstract: A manifold assembly is configured to calibrate and test one or more superheat controllers and includes a manifold frame, a manifold having a plurality of fluid conduits mounted to the manifold frame, and a plurality of superheat controller fittings mounted to the fluid conduits, each superheat controller fitting configured to have a superheat controller attached thereto.

Abstract: An improved aerosol dispensing apparatus includes an aerosol container, a discharge piece, an actuator, a flow control canister valve assembly attached to the aerosol container, a battery, and an electronically controlled flow control valve electronically connected to the battery and in fluid communication with the flow control canister valve assembly. The aerosol container and the attached flow control canister valve assembly are further attached to the actuator and the actuator is mounted for slidable movement within the discharge piece. The flow control canister valve assembly is movable between an open position wherein a volume of an aerosol formulation is directed from the aerosol container through the flow control canister valve assembly to the electronically controlled flow control valve, and a closed position wherein the aerosol formulation is not permitted to flow through the flow control canister valve assembly to the electronically controlled flow control valve.

Abstract: A method of attaching a MEMS die to a mounting surface includes coating an inside surface of a pressure port of a fluid inlet member with a layer of solder mask, the fluid inlet member having a first axial end, a second axial end, and a port opening of the pressure port formed in the second axial end of the fluid inlet member. A solder preform is disposed on the mounting surface of the fluid inlet member and a MEMS die is disposed on the solder preform. The solder preform is heated in a re-flow operation to attach the MEMS die to the mounting surface, wherein the solder mask within the pressure port prevents molten solder from entering the pressure port during the re-flow operation.

Abstract: A two-stage fluid control valve includes a first stage electronically switchable, bi-stable two-port valve movable between an open position and a leak-free closed position, and a second stage microvalve configured to control the flow of fluid through a fluid outlet of the two-stage fluid control valve when the first stage electronically switchable, bi-stable two-port valve is in the open position. The electronically switchable, bi-stable two-port valve is disposed between the second stage microvalve and a fluid inlet of the two-stage fluid control valve.

Abstract: A multi-layer, stress-isolation platform configured for attaching a MEMS die to a base includes a first platform, a first layer of attachment material between the base and the first platform and attaching the first platform to the base, a MEMS die, and a second layer of attachment material between the first platform and the MEMS die and attaching the MEMS die to the first platform.

Abstract: A system for controlling fluid pressure to a transmission system through a MEMS microvalve includes a transmission controller configured to receive a target command pressure, a current system command pressure input signal, and a transmission system operating temperature. A power determination module determines a temperature-related power factor from the target command pressure, the current system command pressure input signal, the transmission system operating temperature received in the controller, and a look-up table within the controller. A power signal module adjusts the current system command pressure input signal by the temperature-related power factor and applies the adjusted current system command pressure input signal to the MEMS microvalve via the controller.

Abstract: A method of maintaining a fluid flow rate in a heating, ventilating, air conditioning, and refrigeration (HVAC-R) system while maintaining superheat in the HVAC-R system at a desired level includes: continuously measuring an operating fluid temperature of the HVAC-R system and calculating superheat at a pre-determined rate, determining if the calculated superheat is stable, measuring and recording an operating fluid pressure of the system each time the calculated superheat is stable, recording an average operating fluid pressure each subsequent time the superheat is stable, calculating an output PWM and reducing fluid flow through a metering valve when an actual PWM is greater than the calculated output PWM by adjusting a PWM signal to a microvalve in the metering valve, and increasing fluid flow through the metering valve when the actual PWM is less than the calculated output PWM by adjusting the PWM signal to the microvalve.

Abstract: An electronically switchable, bi-stable two-port valve includes a sleeve, a first pole piece having air flow passages formed therethrough and a first wire-wound coil mounted therein and connected to a source of electrical power, a second pole piece having air flow passages formed therethrough and a second wire-wound coil mounted therein and connected to the source of electrical power, and a permanent magnet defining an armature and movably mounted between the first and second pole pieces. The first pole piece is mounted in a first end of the sleeve and the second pole piece is mounted in a second end of the sleeve.

Abstract: A method of controlling fluid flow through a heating, ventilating, air conditioning, and refrigeration (HVAC-R) system includes measuring temperature and pressure at an outlet of an evaporator of the HVAC-R system, wherein the evaporator is in fluid communication with a compressor, a condenser, an expansion device between the evaporator and the condenser, and a flow control valve between the compressor and the condenser, and measuring a sub-cooling temperature at an outlet of the condenser. The measured evaporator temperature and pressure data is sent to a first superheat processor, and the measured sub-cooling temperature data is send to a second superheat processor. A control signal to the expansion device from the first superheat processor and a control signal to the flow control valve from the second superheat processor are then simultaneously sent.