Abstract: A method of processing a composite body comprising a super-hard structure and refractory metal material exposed proximate a boundary of the composite body, the refractory metal material comprising refractory metal. The method includes providing a basic corrosive agent, heating the corrosive agent to at least its melting point, contacting the composite body with the corrosive agent in the molten state and treating the composite body with the corrosive agent for a period of time to remove refractory metal material from the composite body.

Abstract: A polycrystalline superhard material comprises a sintered mass of superhard grains having a mean superhard grain contiguity of at least 62 percent and at most 92 percent. There is also disclosed a method of making such a polycrystalline superhard material. The method comprises providing a precursor body comprising superhard grains and interstices between the superhard grains, and introducing additive particles into the interstices to form a pre-sinter body. The pre-sinter body is submitted to a temperature and pressure at which superhard material is thermodynamically stable, sintering it and forming polycrystalline superhard material.

Abstract: A method for making polycrystalline diamond material comprises providing a plurality of diamond particles or grains, coating the diamond particles or grains with a binder material comprising a non-metallic catalyst material for diamond, consolidating the coated diamond particles or grains to form a green body, and subjecting the green body to a temperature and pressure at which diamond is thermodynamically stable, sintering and forming polycrystalline diamond material.

Abstract: A pick tool for degrading asphalt or rock, comprising a PCD element; the PCD element comprising a PCD structure (20) bonded to a cemented carbide support body (30) at an interface; the PCD structure comprising a first region (24) and a second region (25) adjacent the first region, the second region bonded to the first region by intergrowth of diamond grains; the first region (24) comprising a plurality of alternating strata (24c, 24t), each stratum having a thickness in the range of about 30 to 300 microns; the second region comprising a plurality of strata (25a, 25b), one or more strata in the second region (25a) having a thickness greater than the thicknesses of the individual strata in the first region (24c, 24t), wherein the alternating strata in the first region (24) comprise first strata alternating with second strata, the first strata being in a state of residual compressive stress and the second strata being in a state of residual tensile stress.

Abstract: A method of making a cutter structure comprising super-hard material defining a rake face topology is provided.

Abstract: A method of attaching a pre-sintered body of polycrystalline diamond material to a substrate along an interface therebetween, the substrate being formed of cemented carbide and a metal binder phase dispersed therein, comprises placing a layer comprising one or more elements or alloys thereof on the interface on one or other of the body of polycrystalline diamond material or substrate; the one or more elements being selected to form a eutectic mixture with the metal in the binder phase, the eutectic mixture having a lower melting point than the melting point of the metal in the binder phase of the substrate.

Abstract: A pick assembly (100) comprising a pick tool (200), a pick holder (300) and a rotatable drive means (400); in which the pick holder is attached to the rotatable drive means and the pick tool comprises a base (220) and a strike element (210) capable of being attached to the base, the strike element comprising a strike tip (212) defining a strike tip axis (213) and the base capable of being attached to the pick holder; the pick holder and pick tool being configured in relation to the drive means operative to the strike tip axis being oriented to within a strike angle of at most 5 degrees with a strike plane on which the strike tip will travel when driven by the drive means.

Abstract: A method for making a polycrystalline diamond (PCD) construction comprises providing a cemented carbide substrate comprising carbide grains cemented together by a cement material, subjecting the substrate to a first pressure treatment, treating the substrate to remove at least some of the cement material from at least a region of the substrate adjacent a boundary defined by the substrate, and subjecting the substrate to a second pressure treatment, in contact with or bonded at the boundary to a diamondiferous structure.

Abstract: The invention relates to a method for manufacture of diamond, the method including the steps of providing a first coating of solvent metal or solvent metal alloy on a diamond seed to create a coated diamond seed, situating the coated diamond seed adjacent a catalyst system comprising a solvent metal and/or a source of carbon, and subjecting the coated diamond seed and catalyst system to increased temperature wherein the melting point of the first coating is at least 20 deg C. below that of the catalyst system. The invention further relates to a compact comprising a plurality of diamond seeds wherein at least one seed includes a first coating comprising a solvent metal and/or solvent metal based alloy, the compact further comprising a catalyst system comprising a solvent metal and/or a source of carbon wherein the melting point of the first coating is at least 20 deg C. below that of the catalyst system.

Abstract: A method for making a super-hard construction comprising a first structure comprising a first material joined to a second structure comprising a second material, in which the coefficient of thermal expansion (CTE) and Young's moduli of the materials of each material are substantially different from each other.

Abstract: A method of processing a polycrystalline diamond (PCD) material having a non-diamond phase comprising a diamond catalyst/solvent and/or one or more metal carbides, comprises leaching an amount of the diamond catalyst/solvent and/or one or more metal carbides from the PCD material by exposing at least a portion of the PCD material to a leaching solution. The leaching solution comprises nitric acid diluted in water, wherein the nitric acid is between around 2 to 5 wt % in the nitric acid and water mixture, and one or more additional mineral acids.

Abstract: A press assembly for pressurizing a body, comprising a frame and a cartridge for applying load to the body, in which the frame comprises a bore for accommodating the cartridge. The press assembly further comprises an axial securement mechanism for securing the cartridge axially within the bore and a radial securement mechanism for securing the cartridge radially within the bore. The press assembly is configured such that the cartridge can be rotated in the bore between a locked condition and an unlocked condition. The radial and axial securement mechanisms are cooperatively configured with respect to each other so when the cartridge is in the locked condition, both the radial and axial securement mechanisms are engaged and when the cartridge is in the unlocked condition the radial and axial securement mechanisms are both disengaged and there is a clearance gap between the cartridge and the bore permitting the cartridge to be axially displaceable within the bore.

Abstract: A cutter insert assembly for a drill bit for boring into the earth, comprising a super-hard structure clampable to a support body by means of a clamp mechanism; the clamp mechanism comprising opposed or opposable compression members connected or connectable by a tension member capable of sustaining a clamping force between the compression members when the cutter insert assembly is in a clamped condition, in which condition the compression members exert opposing compressive forces on the super-hard structure and the support body, operable to clamp the super-hard structure to the support body, and in which condition the cutter insert assembly is self-supporting and capable of being mounted onto a drill bit body.

Abstract: A press assembly for pressurising a body, comprising a frame and a cartridge for applying load to the body, in which the frame comprises a bore for accommodating the cartridge. The press assembly further comprises an axial securement mechanism for securing the cartridge axially within the bore and a radial securement mechanism for securing the cartridge radially within the bore. The press assembly is configured such that the cartridge can be rotated in the bore between a locked condition and an unlocked condition. The radial and axial securement mechanisms are cooperatively configured with respect to each other so when the cartridge is in the locked condition, both the radial and axial securement mechanisms are engaged and when the cartridge is in the unlocked condition the radial and axial securement mechanisms are both disengaged and there is a clearance gap between the cartridge and the bore permitting the cartridge to be axially displaceable within the bore.

Abstract: An adjustment assembly comprising a platform (110) moveably coupled to a base (120), and an adjustment mechanism comprising a deflection member (132, 134) for adjusting the position of the platform (110) laterally relative to the base (120); the adjustment assembly being configured so that the platform (110) can be urged to move laterally in a direction along a first axis responsive to the deflection member (132, 134) being urged to move in a direction along a second axis, the second axis being substantially not parallel to the first direction.

Abstract: A method of producing a free standing PCD comprises forming a mass of combined diamond particles and precursor compound(s) for the metals of the metallic network by suspending the diamond particles in a liquid, and crystallising and/or precipitating the precursor compounds in the liquid. The mass is then removed from suspension by sedimentation and/or evaporation to form a dry powder of combined diamond particles and precursor compound(s). The powder is subjected to a heat treatment to dissociate and reduce the precursor compound(s) to form metal particles smaller in size than the diamond particles to provide a homogeneous mass. This is then consolidated using isostatic compaction to form a homogeneous cohesive green body of a pre-selected size and 3-dimensional shape.

Abstract: A superhard element (22) for a machine tool, comprising polycrystalline cubic boron nitride (PCBN) material containing whiskers of a ceramic material, the PCBN material comprising at least about 50 volume percent cubic boron nitride (cBN) material dispersed in a binder matrix comprising a compound including titanium and the whiskers; the content of the whiskers being at least 1 weight percent and at most 6 weight percent of the binder matrix.

Abstract: A method of making a cutter structure comprising super-hard material defining a rake face topology is provided.

Abstract: A temperature sensor comprises a body of polycrystalline superhard material comprising a plurality of intergrown grains and a binder phase, the polycrystalline material defining a plurality of interstices between the grains, the binder phase being distributed in a plurality of the interstices; and two or more electrodes attached to or embedded in the body of polycrystalline material arranged to measure bulk resistance of the polycrystalline superhard material between the electrodes, the measured resistance being indicative of the temperature of the body of polycrystalline material.

Abstract: A tip for twist drill, comprising a super-hard structure joined to a substrate at an interface boundary coterminous with an end of the substrate, the super-hard structure comprising sintered polycrystalline material comprising super-hard grains, the super-hard structure defining a super-hard end surface opposite the interface boundary and a plurality of cutting edges configured for boring into a body in use; the super-hard end surface including a centre point or chisel edge, and comprising a plurality of surface regions configured such that respective planes tangential to each of the surface regions are disposed at substantially different angles from the axis of rotation of the tip in use. Precursor constructions for use in manufacturing the tips as well as methods for making the precursor constructions and the tips are disclosed.