Abstract: A compressor may include a non-orbiting scroll, an orbiting scroll, a driveshaft and a bushing. The non-orbiting scroll includes a first end plate having a first spiral wrap extending therefrom. The orbiting scroll includes a second end plate having a first side and a second side. The first side has a second spiral wrap extending therefrom and meshingly engaged with the spiral wrap of the non-orbiting scroll. The second side has a hub extending therefrom. The driveshaft drivingly engaged to the orbiting scroll. The bushing supporting the driveshaft and is disposed within the hub of the orbiting scroll. One of the hub of the orbiting scroll and the bushing includes a convex portion.

Abstract: A compressor may include a non-orbiting scroll, an orbiting scroll, a driveshaft and an Oldham coupling. The orbiting scroll meshingly engages the non-orbiting scroll. The driveshaft includes a crankpin engaging the orbiting scroll and driving the orbiting scroll in an orbital path relative to the non-orbiting scroll. The Oldham coupling may include an annular body and a plurality of first keys extending from the annular body and slidably received in slots formed in the orbiting scroll. Each of the first keys may include a first post and a first cap attached to the first post. The first posts may be integrally formed with the annular body from a first material. The first caps may be formed from a second material.

Abstract: A compressor may include first and second scrolls, and an axial biasing chamber. Spiral wraps of the scrolls mesh with each other and form compression pockets including a suction-pressure compression pocket, a discharge-pressure compression pocket, and intermediate-pressure compression pockets. The axial biasing chamber may be disposed axially between the second end plate and a component. Working fluid disposed within the axial biasing chamber may axially bias the second scroll toward the first scroll. The second end plate includes outer and inner ports. The outer port is disposed radially outward relative to the inner port. The outer port may be open to a first one of the intermediate-pressure compression pockets and in selective fluid communication with the axial biasing chamber. The inner port may be open to a second one of the intermediate-pressure compression pockets and in selective fluid communication with the axial biasing chamber.

Abstract: A compressor may include a shell assembly, a compression mechanism and a conduit. The shell assembly may include a fitting through which fluid is received from outside of the compressor. The compression mechanism may be disposed within a chamber defined by the shell assembly. The conduit may extend through the chamber between the fitting and a suction inlet of the compression mechanism and transmit at least a portion of the fluid from the fitting to the suction inlet. The conduit may include an inlet that may be spaced apart from the fitting and an outlet that may engage the compression mechanism.

Abstract: A compressor may include first and second compression members, first and second bearing assemblies, a sensor, and processing circuitry. The second compression member cooperates with the first compression member to define a compression pocket. The first and second bearing assemblies rotatably support the first and second compression members, respectively. The first bearing assembly may include a bearing rotor and a bearing stator. The bearing stator may surround the bearing rotor and may include poles each having a winding. The sensor may measure a radial position of the bearing rotor relative to the bearing stator. The processing circuitry may be in communication with the sensor and may control electrical current supplied to the windings based on the radial position measured by the sensor to adjust the radial position of the bearing rotor relative to the bearing stator.

Abstract: A condition identification module is configured to, based on output from the at least one of a microphone and a camera, indicate an occurrence of a user having a physical condition. A correlation module is configured to, based on the occurrence of the user having the physical condition and at least one of a temperature of air, a relative humidity of air, an amount of particulate of at least a predetermined size present in air, an amount of VOCs present in air, and an amount of carbon dioxide present in air, selectively identify the presence of a correlation between the occurrence of the user having the physical condition and the at least one of the temperature, the RH, the amount of particulate, the amount of VOCs, and the amount of carbon dioxide.

Abstract: A light-weight, high-strength compressor component is formed via additive manufacturing that has controlled stiffness and/or deflection levels. The component may have at least one interior region comprising a lattice structure that comprises a plurality of repeating cells. A solid surface is disposed over the lattice structure. The interior region comprises the lattice structure in the body portion of the light-weight, high-strength compressor component. The lattice structure may be used to globally or locally control stiffness and/or deflection levels of the compressor component. Additive manufacturing provides flexibility in forming compressor components with desirably improved strength-to-weight ratios while exhibiting high levels of control over stiffness and/or deflection. Methods of making such compressor components via additive manufacturing processes are also provided.

Abstract: A compressor including a refrigerant and a lubricant, wherein the lubricant comprises at least one compound selected from the group consisting of a mono-tertiary amine, a di-tertiary amine, a tri-tertiary amine, and a tetra-tertiary amine.

Abstract: Methods for making a tribological bearing wear surface for a compressor component are provided. Such methods involve semi-solid metal casting, where an admixture of solid lubricant particles and a metal alloy material is heated to melt the metal alloy material, while the lubricant particles remain in a solid phase. The alloy material and solid lubricant have substantially different densities. The metal alloy material may be a copper, iron, or aluminum alloy, for example. The method further comprises mixing and cooling the admixture to form a semi-solid slurry admixture. Next, the method comprises introducing the semi-solid slurry admixture into a die. Finally, the semi-solid slurry admixture in the die is solidified to form a solid component having the solid lubricant particles homogenously distributed within a metal alloy material matrix, thus forming a metal matrix composite. Compressor components made from such methods are also provided.

Abstract: A compressor may include first and second scrolls and a seal. The first scroll includes a first end plate and a first spiral wrap extending from the first end plate. The first end plate may define a discharge passage and an annular recess surrounding the discharge passage. The second scroll includes a second end plate and a second spiral wrap extending from the second end plate. The first and second spiral wraps cooperate to define a plurality of fluid pockets. The seal may be at least partially received in the annular recess and may cooperate with the first scroll to define a biasing chamber receiving fluid at an intermediate pressure. The seal may include inner and outer diametrical surfaces. The inner diametrical surface may include a plurality of first annular grooves. The outer diametrical surface may include a plurality of second annular grooves.

Abstract: A refrigeration system includes first and second compressors, a condenser, first and second evaporators, and a valve. The first compressor is fluidly connected to first suction and discharge lines. The second compressor is fluidly connected to second suction and discharge lines. The second suction line is fluidly connected to the first discharge line. The condenser receives refrigerant from the second compressor. The first evaporator receives refrigerant from the condenser and discharges refrigerant to the first suction line. The second evaporator receives refrigerant from the condenser and discharges refrigerant to the second suction line. The valve is disposed between the first evaporator and the first suction line. The first suction line receives refrigerant when the valve is in a first position. The second suction line receives refrigerant when the valve is in a second position. The first compressor is bypassed when the valve is in the second position.

Abstract: A compressor may include a shell assembly, a non-orbiting scroll, and an orbiting scroll. The shell assembly may define a discharge chamber. The non-orbiting scroll includes a first end plate and a first spiral wrap extending from the first end plate. The first end plate may include a variable-volume-ratio port. The orbiting scroll may be disposed within the discharge chamber. The orbiting scroll includes a second end plate and a second spiral wrap extending from the second end plate and cooperating with the first spiral wrap to define a plurality of fluid pockets therebetween. The second end plate may include a discharge passage in communication with a radially innermost one of the fluid pockets and the discharge chamber. The variable-volume-ratio port may be disposed radially outward relative to the discharge passage and may be in selective communication with the radially innermost one of the fluid pockets.

Abstract: A system and method for a compressor includes a compressor connected to a condenser, a discharge line temperature sensor that outputs a discharge line temperature signal corresponding to a discharge line temperature of refrigerant leaving the compressor, and a control module connected to the discharge line temperature sensor. The control module determines a saturated condenser temperature, calculates a discharge superheat temperature based on the saturated condenser temperature and the discharge line temperature, and monitors a flood back condition of the compressor by comparing the discharge superheat temperature with a predetermined threshold. The control module increases a speed of the compressor when the discharge superheat temperature is less than or equal to the predetermined threshold.

Abstract: A compressor may include a shell, first and second scrolls, a seal assembly, a modulation control chamber, and a modulation control valve. The first scroll may include a first end plate having a biasing passage extending therethrough. The seal assembly may isolate a discharge pressure region from a suction pressure region. The seal assembly and the first scroll may define an axial biasing chamber therebetween that communicates with the axial biasing chamber and a first pocket between the first and second scrolls. The modulation control chamber may be fluidly coupled with the biasing chamber by a first passage. The modulation control valve may be fluidly coupled with the modulation control chamber by a second passage and movable between a first position allowing communication between the second passage and the suction pressure region and a second position restricting communication between the second passage and the suction pressure region.

Abstract: A compressor includes a shell assembly and a compression mechanism disposed within the shell assembly. The shell assembly includes first and second end caps. A suction chamber is disposed within the shell assembly between the first end cap and the second end cap. A discharge chamber and oil sump may be disposed within the shell assembly. The shell assembly includes at least one suction opening into the suction chamber. A distributor is in communication with one of the suction openings. Plugs may sealingly engage another one of the suction openings. The distributor includes an inlet path and first and second outlet paths. A suction line is coupled to the inlet path. The suction line includes at least first and second portions. A first plane bisecting the second portion along a length of the second portion is perpendicular to a second plane that bisects the first and second outlet paths.

Abstract: A refrigeration system includes first and second compressors, a condenser, first and second evaporators, and a valve. The first compressor is fluidly connected to first suction and discharge lines. The second compressor is fluidly connected to second suction and discharge lines. The second suction line is fluidly connected to the first discharge line. The condenser receives refrigerant from the second compressor. The first evaporator receives refrigerant from the condenser and discharges refrigerant to the first suction line. The second evaporator receives refrigerant from the condenser and discharges refrigerant to the second suction line. The valve is disposed between the first evaporator and the first suction line. The first suction line receives refrigerant when the valve is in a first position. The second suction line receives refrigerant when the valve is in a second position. The first compressor is bypassed when the valve is in the second position.

Abstract: A scroll compressor can include a housing, a rod member, and a nut. The housing can define a first bore. The non-orbiting scroll can include a flange. The flange can define a second bore. The rod member can have a first axial end that is coupled to the housing. The rod member can extend from the first bore and through the second bore to a second axial end of the rod member. The rod member can include at least one set of external threads. The at least one set of external threads can be disposed about the second axial end of the rod member. The nut can be threadably engaged with the second axial end of the rod member. The second bore can be disposed axially between the nut and the housing. The primary forces acting within the rod member are tensile forces, while torsional shear forces are minimized.

Abstract: A compressor may include a shell assembly, a compression mechanism and a conduit. The shell assembly may include a fitting through which fluid is received from outside of the compressor. The compression mechanism may be disposed within a chamber defined by the shell assembly. The conduit may extend through the chamber between the fitting and a suction inlet of the compression mechanism and transmit at least a portion of the fluid from the fitting to the suction inlet.

Abstract: A control system for driving a motor of a compressor includes a microcontroller and a programmable logic device. The microcontroller is configured to generate a reference current value for a power factor correction (PFC) converter. The programmable logic device is configured to receive control messages from the microcontroller and, in response to data in a first control message, set a value into a timing register. The programmable logic device is configured to reverse a state of a power switch of the PFC converter between an on state and an off state in response to receiving a comparison signal indicating that a measured current in the PFC converter crossed the reference current value. The programmable logic device is configured to, subsequent to reversing the state of the power switch, wait for a period of time determined by the timing register and reverse the state of the power switch.

Abstract: A cylinder head assembly for a compressor according to the present disclosure includes a valve plate and a cylinder head. The valve plate is configured to mount to a mounting surface of the compressor. The valve plate includes a suction chamber, a suction passage providing fluid communication between the suction chamber and a cylinder of the compressor, a suction valve seat through which the suction passage extends, and a discharge passage extending through the valve plate and defined by a discharge valve seat. The cylinder head at least partially covers the valve plate and defines a discharge chamber that is in selective fluid communication with the cylinder via the discharge passage. The cylinder head and the valve plate are formed together as a unitary body.