Abstract: The present invention relates to a tension link drill floor level connection system for use on a drilling rig, as may be used in subterranean exploration. The present invention provides a tension link assembly for resisting separating forces incurred between sections of the substructure. In particular, the tension link assembly may be located at the drill floor level for resisting the separating forces imparted by “splayed” or wide leg mast structures that tend to separate substructure side boxes from the substructure center section. The present invention may be comprised of a first link element and a second link element with a tension link being connectable over the first and second link elements to resist separation between sections of the substructure. A latch mechanism may be utilized to prevent upward movement of the tension side boxes or center section relative to the drill floor or to one another.

Abstract: The present invention discloses a drill rig relocation system. Lift frames are provided as add-ons to existing drill rigs, or as integral openings within the length of the base boxes. A lift cylinder and bearing mat assembly is connected beneath the lift frame or base boxes. Each bearing mat assembly has a slew drive for controlled directional rotation. A torque arrest system allows vertical movement of the torque reaction point as the substructure is elevated to control the orientation and magnitude of forces. In one embodiment, the drill rig is supported on linear sleeve bearings slideably mounted in the bearing mat assemblies. Translation cylinders on the bearing mats expand to move the drill rig by translating the linear sleeve bearings along the shafts.

Abstract: The present invention relates to a new apparatus and method for use in subterranean exploration. The present invention provides a rapid rig-up and rig-down of a drill floor mounted device such as a pipe racking system. In particular, the present invention discloses a system and method for rapid deployment of a drill floor mounted pipe racking system that is capable of being retrofit to an existing drilling rig.

Abstract: The present invention discloses a cable tray assembly for a drilling rig or other vertical structure. In one embodiment, an extendable cable tray assembly is provided for retractable attachment to a section of a mast of a drilling rig. The cable tray assembly includes an upper tray connected to the mast in a stationary relationship. A center tray has a pivot end pivotally connected to the mast, and an articulating end rotatable between a stowed position and a deployed position below, and offset to, the upper tray. A lower tray has an upper end and a lower end. The upper end is pivotally connected to the articulating end of the center tray. The lower tray is movable between a stowed position and a deployed position below, and offset to, the center tray. An actuator is provided such that extension and retraction of the actuator results in deployment and retraction of the cable tray assembly.

Abstract: The present invention provides a rapid rig-up and rig-down pipe stand building and racking system that is capable of being retrofit to an existing drilling rig. In particular, the invention relates to a horizontal to vertical pipe delivery machine that is mountable to a drilling rig. The horizontal to vertical machine delivers sections of pipe to a pair of drilling rig mounted elevators. The elevators receive and vertically translate the sections of pipe. A power tong may be used to make connections between the sections of pipe to form a pipe stand, and may also break the connections of the pipe stand. A drill floor mounted pipe racking system receives the connected drill pipe from the elevators. A pipe racking system that may be used in conjunction with the stand building system is capable of controlled, rapid, and precise movement of multiple connected sections of pipe.

Abstract: A dual mode mobile robot includes a platform and a pair of track wheel driving modules. The pair of track wheel driving modules are attached to opposing sides of the platform. Each of the track wheel driving modules has a track assembly; and a wheel assembly. Each of the track wheel drive modules is moveable from a track position to a wheel position.

Abstract: The present invention relates to an apparatus and method for use in subterranean exploration, and provides a rapid rig-up and rig-down pipe racking system that is capable of being retrofit to an existing drilling rig. In particular, the invention relates to a pipe drill floor mounted pipe racking system that is capable of controlled movement of pipe in three dimensions, and most importantly, capable of rapid and precise movement of multiple connected sections of pipe. The invention is capable of moving stands of connected pipe from a racked position on the drill floor to an accurate stabbing position directly above a drill string component held in a rotary table.

Abstract: A pipe handling apparatus has a frame, a boom pivotally connected to the frame so as to be movable between a first position and a second position, an arm extending outwardly of the boom when the boom is in the second position, and a gripper affixed to the end of the arm opposite the boom. A pair of arm-tensioning mechanisms is connected to the arm and provide for tensioning of the arm. A pair of boom-lateral-adjustment mechanisms is connected to the upper portion of the boom and provide for lateral adjustment of the boom. A pair of rocker-arm-adjustment mechanisms is connected to the link and provide for adjustment of the link.

Abstract: The present invention discloses a drill rig relocation system. Lift frames are provided as add-ons to existing drill rigs, or as integral openings within the length of the base boxes. A lift cylinder and bearing mat assembly is connected beneath the lift frame or base boxes. Each bearing mat assembly has a slew drive for controlled directional rotation. A torque arrest system allows vertical movement of the torque reaction point as the substructure is elevated to control the orientation and magnitude of forces. In one embodiment, the drill rig is supported on linear sleeve bearings slideably mounted in the bearing mat assemblies. Translation cylinders on the bearing mats expand to move the drill rig by translating the linear sleeve bearings along the shafts.

Abstract: The present invention relates to a mechanically steered articulating dolly transport system for transporting large structures such as a drilling mast over the federal highway system. Generally, the invention relates to an articulating dolly system that utilizes a unique mechanical system for steering a first dolly with a path generated by the movement of the load held by the second dolly. More particularly, the invention provides a front dolly steered by a non-rotatable front steering frame, a rear dolly having a pivotally mounted turntable and a pair of steering links connected between the respective sides of the front steering frame and the turntable. The left steering link and the right steering link are located in a first plane. One or both of the turntable and the steering frame being located on a second plane that is not the first plane.

Abstract: A two joint module includes a module housing, a first joint and a second joint. The module housing has a structural support portion. The first joint has a first motor and a first motor axis and a first joint axis. The second joint has a second motor and a second motor axis and a second joint axis. The second joint axis is not parallel to the first joint axis. The first joint is attached to the structural support portion and the second joint is attached to the structural support portion.

Abstract: The present invention discloses a high-capacity drilling rig system that includes novel design features that alone and more particularly in combination facilitate a fast rig-up and rig-down with a single set of raising cylinders and maintains transportability features. In particular, a transport trailer is disclosed having a first support member and a drive member which align the lower mast portion with inclined rig floor ramps and translate the lower mast legs up the ramps and into alignment for connection. A pair of wing brackets is pivotally deployed from within the lower mast width for connection to the raising cylinder for raising the mast from a horizontal position into a vertical position. A cantilever is pivotally deployed from beneath the rig floor to a position above it for connection to the raising cylinder for raising the substructure from a collapsed position into the erect position.

Abstract: A blowout preventer (BOP) lifting apparatus has a reinforced frame and a gate for securing a BOP stack. The frame has a central U-shaped recess for securing a collared portion of the BOP stack. The gate pivotally swings between a closed position on the frame and an open position for installation and removal of the lifting apparatus from the BOP stack. An actuator has a first end connected to a top surface of the frame and a second end connected to the gate for actuating the opening and closing of the gate to the frame. When the gate is in the closed position, three locking pins are inserted into three vertical pinning holes located on the frame, which are aligned with three pinning holes located on the gate. The apparatus may be lifted via cables or other lifting mechanisms attached via lifting eyelets located on each corner of the frame.

Abstract: A method to produce and manufacture cocrystals and salts is disclosed wherein crystalline solids and other components were combined in the desired proportions into a mixing chamber and mixed at high intensity to afford a cocrystalline product. No grinding media were required. The mixing system consists of a resonant acoustic vibratory system capable of supplying a large amount of energy to the mixture and is tunable to a desired resonance frequency and amplitude. The use of resonant acoustic mixing to assist cocrystallization is novel. This discovery enables the manufacture of cocrystals and salt forms, simplifying their manufacture and scale-up, and avoiding the use of grinding methods or grinding media. The present invention affords the manufacture of cocrystals and salts on kilogram to multi-ton scale and is adaptable to continuous manufacturing through the use of resonant mixing methods.

Abstract: The invention relates to a pipe handling apparatus that delivers and positions tubulars at a wellhead and a device for assisting pivotal movement of a boom relative to a base of the apparatus. A pneumatic spring assembly is pivotally connected between the boom and base. During operation, the pneumatic spring assembly urges the boom from a first position to a second position and resists movement of the boom from the second position to the first position. A pneumatic reservoir may be attached to the pipe handling apparatus. A gas-charging assembly fluidically connects the pneumatic spring assembly and pneumatic reservoir and allows the pneumatic reservoir to vary the pneumatic pressure within the pneumatic spring assembly. Sensors mounted in the pipe handling apparatus may provide feedback to a controller which may automatically adjust the amount of pneumatic pressure within the pneumatic springs for ideal performance of the springs.

Abstract: The present invention discloses a drill rig relocation system. Lift frames are provided at opposite ends of a base box of a drill rig substructure. A lift cylinder and bearing mat assembly are rotatably connected beneath the lift frame. The bearing mat assemblies may be rotated to the desired direction for moving the drill rig. The lift cylinders are then expanded, placing the bearing mat assemblies onto the ground and lifting the base boxes and drill rig off the ground. The drill rig is supported on linear sleeve bearings slideably mounted in the bearing mat assemblies. Translation cylinders on the bearing mats expanded to move the rig by translating the linear sleeve bearings along the shafts. After the lift cylinder expands to place the bearing mat on the ground, the translation cylinders are retracted, providing the linear bearing with the full length of the shaft for the next movement.

Abstract: A pipe handling apparatus has a frame, a boom pivotally connected to the frame so as to be movable between a first position and a second position, an arm extending outwardly of the boom when the boom is in the second position, a gripper affixed to the end of the arm opposite the boom, a first line having a first end affixed to the boom, a second line interconnected to an opposite end of the first line and connected to the frame, and an actuator interconnected to the first and second lines. The actuator changes an angular relationship of the first and second lines so as to selectively tension the lines. The second line includes a first cable offset from linear alignment with the first line and a second cable extending in angular relationship with the first cable.

Abstract: An underwater fairlead assembly has a housing, a wheel, and a plurality of pocket segments. The wheel is connected to the housing by a shaft. The wheel may be a single webbed or a double webbed wheel. A plurality of pocket segments is removably affixed to the outer edges of the wheel. In one embodiment of the present invention, the plurality of pocket segments includes eight removable pocket segments. In an alternative embodiment of the present invention, the plurality of pocket segments includes sixteen removable pocket segment halves. In the closed housing embodiment, the wheel and associated pocket segments are not entirely removable from the housing. In the open housing embodiment, a shaft securing arm secures the shafts, wheel and plurality of pocket segments to the housing.

Abstract: The invention relates to a pipe handling apparatus that delivers and positions tubulars at a wellhead and a device for assisting pivotal movement of a boom relative to a base of the apparatus. A pneumatic spring assembly is pivotally connected between the boom and base. During operation, the pneumatic spring assembly urges the boom from a first position to a second position and resists movement of the boom from the second position to the first position. A pneumatic reservoir may be attached to the pipe handling apparatus. A gas-charging assembly fluidically connects the pneumatic spring assembly and pneumatic reservoir and allows the pneumatic reservoir to vary the pneumatic pressure within the pneumatic spring assembly. Sensors mounted in the pipe handling apparatus may provide feedback to a controller which may automatically adjust the amount of pneumatic pressure within the pneumatic springs for ideal performance of the springs.

Abstract: Exemplary embodiments provide a rotary misalignment-compensation bushing connection system that may be used in large-scale operations where several components are mounted in alignment on a single pin. For example, the misalignment-compensation system may be used in preloaded connection of a male lug rotatably mounted between a first lug and a second lug, on heavy equipment, for example, oil field exploration and production equipment. The misalignment-compensation system includes tapered cone bushings and surrounding counter-tapered cup bushings that expand in diameter and align the connection system as it is torqued together assembling the components to the pin.