Patents Assigned to EOS GMBH
  • Patent number: 11426944
    Abstract: Disclosed is a method for supervision of an additive manufacturing process for producing a manufacturing product by selectively solidifying build-up material in a process chamber. The build-up material is irradiated according to predefinable irradiation control data; and a process chamber supervisory data set is generated based on the irradiation control data, supervisory data being encoded process chamber point by process chamber point in said data set. Quality data concerning the manufacturing process are determined based on the process chamber supervisory data set. A description is further given of a supervisory device suitable therefor a control device for an apparatus for additive manufacturing of manufacturing products, and an apparatus for additive manufacturing of manufacturing products comprising such a control device.
    Type: Grant
    Filed: April 12, 2018
    Date of Patent: August 30, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Markus Frohnmaier, Marcus Schmidt, Harald Krauss, Michael Sirch
  • Publication number: 20220266509
    Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser 150 module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object an
    Type: Application
    Filed: January 21, 2022
    Publication date: August 25, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
  • Publication number: 20220266533
    Abstract: A support structure for a three-dimensional object is provided, which support structure and three-dimensional object are produced by means of layer-wise applying and selectively solidifying of a building material. The support structure has a reduced resistance to compressional and/or tensional forces applied to the support structure in a first extension direction of the support structure and in said first extension direction the support structure has an alternating shape including a plurality of crests.
    Type: Application
    Filed: January 20, 2022
    Publication date: August 25, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventor: Vincenzo Abbatiello
  • Publication number: 20220266346
    Abstract: A powder discharge module serves for a recoating device of an additive manufacturing device. A powder discharge module has a powder container for receiving the building material in powder form, and the powder container includes a supply opening for supplying the building material in powder form to the powder container and a discharge section facing the working plane, the discharge section having at least a first discharge device for discharging building material in powder form and at least one fluidization zone for fluidizing the building material in powder form using a gas in the powder container. The powder container further includes a first flow reduction element provided in the powder container.
    Type: Application
    Filed: June 24, 2020
    Publication date: August 25, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Gruenberger, Stefan Kneisel, Gabriel Schneider, Stefanie Markl, Stefan Paternoster
  • Patent number: 11420392
    Abstract: A transport unit for transporting an additively manufactured three-dimensional component including a transfer interface which can be closed in a substantially gastight manner for the three-dimensional component and/or a container containing the three-dimensional component and/or a platform carrying the three-dimensional component, which transfer interface is configured and disposed so that it cooperates with an output interface of an additive manufacturing machine which has manufactured the three-dimensional component within the framework of a component transfer as intended and when a connection is made as intended between the transfer interface and output interface a substantially gastight connection can be produced, and a storage chamber for storing the component and/or the container and/or the platform in a substantially gastight sealed state towards the outside.
    Type: Grant
    Filed: November 7, 2017
    Date of Patent: August 23, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventor: Kai Plachner
  • Patent number: 11396175
    Abstract: A method for producing a three-dimensional object by layer-wise applying and selectively solidifying a building material in powder form includes the steps of applying a layer of the building material over a working plane and selectively solidifying the layer at positions that correspond to a cross-section of the object to be produced by introducing energy and repeating the steps of applying and selectively solidifying until the object is completed. By doing so, the application step is carried out such that the application device moves at least twice over an area to be coated without an intermediate irradiation, and the step of selectively solidifying is carried out with an irradiation device that emits a radiation suited to solidify the building material.
    Type: Grant
    Filed: July 14, 2016
    Date of Patent: July 26, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 11376665
    Abstract: Disclosed are mixtures for use in additive manufacturing, wherein the powder mixture comprises first and second materials. The first material includes a metal alloy or a mixture of elemental precursors thereof, and is in powder form. The second material includes a reinforcement material comprising powder particles having a particle diameter of from 1 to less than 30 ?m (as determined by laser scattering or laser diffraction). The inventive powder mixtures allows for the processing to three dimensions objects which are free of cracking and which thus have favourable mechanical characteristics. Further disclosed are processes for the preparation of corresponding powder mixtures and three dimensional objects, three dimensional objects prepared accordingly and devices for implementing processes for the preparation of such objects, as well as the use of a corresponding powder mixture to supress crack formation in a three-dimensional object, which is prepared by additive manufacturing.
    Type: Grant
    Filed: March 28, 2017
    Date of Patent: July 5, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventor: Peter Hein
  • Patent number: 11364678
    Abstract: A method of manufacturing an object comprises applying a layer of building material in powder form having a predetermined thickness onto a layer of the building material already previously applied which has been solidified in a region corresponding to a cross section of the object. A recoater is moved in a direction across the layer already previously applied, and the building material is solidified in a shape corresponding to a cross section of the object. Prior to the application of a layer, for a solidified region having a thickness in the layer applied before, the maximum of the product of the extension of this region in movement direction of the recoater and the thickness is determined and during the application of the layer, at least an additional powder amount proportional to the value of the maximum is additionally provided.
    Type: Grant
    Filed: July 8, 2016
    Date of Patent: June 21, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Andrë Danzig, Rainer Salzberger, Jochen Philippi, Andreas Baumann, Gerd Cantzler, Robert Jelin
  • Patent number: 11358338
    Abstract: A method is disclosed and includes providing a first data set marking an object cross-section, determining whether the length of a connecting line undercuts a specified minimum dimension, generating a second data such that, in the event falling the minimum dimension is undercut, a position lying within an object cross-section on the connecting line is marked as a position not to be solidified or to which a reduced radiation to be supplied, and for a position lying outside of the object cross-section, positions of an object cross-section directly above or below that are adjacent to this position are marked as positions not to be solidified or to which a reduced radiation is to be supplied, and integrating the second data set into the control command set.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: June 14, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Andrea Weichselbaumer, Michael Jan Galba
  • Publication number: 20220118513
    Abstract: The present invention relates to a method for the post-treatment of particles (51) carried along in a process gas (50) of a device (1) for the generative manufacturing of three-dimensional objects, wherein the particles (51) are conducted to a filter chamber (40). An oxidant (60) is added to the particles (50) and that an oxidation reaction of the particles (50) with the oxidant (60) is initiated.
    Type: Application
    Filed: December 11, 2019
    Publication date: April 21, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Ulrich Kleinhans, Philip Stroebel, Sven Pawliczek, Johannes Rumpel
  • Patent number: 11279090
    Abstract: A device for producing three-dimensional components of a powdery powder material by layered application of the powder material and partial solidification of the powder material of a layer by selectively irradiating points of the layer corresponding to a cross section of the component to be produced by means of at least one energy beam. The device includes a construction container for accommodating the powder material, a coating device for the layered application of the powder material, an overflow container for accommodating an unused material residue of a production process, and an intermediate container for accommodating the unused material residue of an application process and furthermore for delivery to the overflow container.
    Type: Grant
    Filed: November 8, 2018
    Date of Patent: March 22, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Frank Jung, Alexander Prillwitz, Stephan Tenbrink, Stefan Paternoster, Stefan Gruenberger, Frank Mueller, Florian Otzmann, Lena Doehl
  • Patent number: 11273600
    Abstract: A manufacturing method for generatively manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material includes applying a layer of the building material within a build area by means of a recoater moving in a recoating direction across the build area, selectively solidifying the applied layer of the building material at points corresponding to a cross-section of the object to be manufactured by means of a solidification device, and repeating the steps of applying and solidifying until the three-dimensional object is completed. A local action confined to a region between the recoating unit moving across the build area and the solidification device and/or compaction device moving behind the recoating unit across the build area is performed on the applied layer of the building material.
    Type: Grant
    Filed: March 1, 2017
    Date of Patent: March 15, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger, Peter Keller
  • Publication number: 20220072615
    Abstract: A device for the making of a three-dimensional object by means of layer by layer consolidation of a powderlike construction material by electromagnetic radiation or particle beam has a control unit that controls an irradiation device such that the powder particles of the construction material are bonded together at the sites where the radiation impinges on the construction material. A selective heating device is designed so that any given partial surface of the construction field can be heated before and/or after to a plateau temperature, which is significantly higher than the temperature of at least a portion of the construction field outside the partial surface. The control unit actuates the selective heating device such that the partial surface has a predefined minimum distance from the edge of the construction field.
    Type: Application
    Filed: November 15, 2021
    Publication date: March 10, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventor: Johann Oberhofer
  • Patent number: 11260583
    Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object and a
    Type: Grant
    Filed: June 16, 2020
    Date of Patent: March 1, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
  • Patent number: 11253915
    Abstract: Disclosed are an apparatus and method for densifying or compacting powder material in the supply bin of an additive manufacture machine to improve the quality of the object being made. For example, a removable or portable apparatus can be applied to the surface of the supply bin once the bin has been filled. The apparatus can include a vibrational component that agitates the underlying powder to compact the material. The apparatus can then be removed during the remainder of the additive manufacturing process, which then follows in its normal course. A vacuum can also be used the remove of air or other gases that are emitted during the compaction process, for example, as voids are filled during densification.
    Type: Grant
    Filed: August 22, 2017
    Date of Patent: February 22, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Ankit Saharan, III, Erling Richard LaSalle
  • Patent number: 11230051
    Abstract: A method for providing control data for a generative layer construction device has a first step of accessing a data record which, at least for a partial region of an object cross section, specifies in which temporal sequence an energy beam bundle is to be moved in scanning lines over the places of this partial region to scan the buildup material. In a second step, the data record is changed such that in at least one of the layers for the respective partial region of an object cross-section, a check is carried out to determine whether the scan time required to scan the buildup material along a scanning line falls below a predefined minimum duration tmin and either a lower energy density of the energy beam bundle during scanning of the buildup material along this scanning line is specified and/or a wait time is specified before the energy beam bundle is moved along a further scanning line.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: January 25, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Sebastian Edelhäuser, Ludger Hümmeler, Peter Hofbauer, Christopher Schmitt
  • Publication number: 20220008996
    Abstract: Described are a method and a control data generation device (54, 54?) for use therein for generating control data (PSD) for a device (1) for the additive manufacture of a manufacturing product (2) in a manufacturing process, in which build-up material (13) is built up and selectively solidified, wherein, for the solidification process, the build-up material (13) is irradiated with at least one energy beam (AL) on a build field (8), and an area of incidence (AF) of the energy beam (AL) on the build field (8) is moved in order to melt the build-up material (13).
    Type: Application
    Filed: November 5, 2019
    Publication date: January 13, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventor: Peter Holfelder
  • Publication number: 20220010144
    Abstract: Plastic powder for use as a building material for manufacturing a three-dimensional object by layer-by-layer melting and solidification by hardening of the building material at the positions corresponding to the cross-section of the three-dimensional object in the respective layer by exposure to radiation, preferably by exposure to NIR radiation, wherein the plastic powder comprises a dry blend of polymer-based particles and particles of a NIR absorber, wherein the NIR absorber comprises carbon black or is carbon black and wherein the weight percentage of carbon black in the total weight of polymer and carbon black particles is in the range of at least 0.02% and at most 0.45%, and/or wherein the carbon black has a mean primary particle diameter in the range of from 15 nm to 70 nm, preferably of at least 26 nm and/or at most 58 nm.
    Type: Application
    Filed: November 7, 2019
    Publication date: January 13, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Andreas Hotter, Stefan Paternoster, Heiko Pfisterer, Malin Gerg, Thomas Mattes, Marius Christ
  • Publication number: 20220009001
    Abstract: A flow device for an additive manufacturing device (1) for the production of a three-dimensional object (2) by layer-wise selective solidification of a building material in a build area (10) comprises: a process chamber (3), a gas supply device for generating a gas stream in the additive manufacturing device (1), at least one gas inlet (32, 43, 132, 232) for introducing the gas stream into the process chamber (3) and at least one gas outlet (34, 45) for directing the gas stream out of the process chamber (3), and a gas supply line (30), which is provided outside the process chamber (3), in order to conduct gas to the at least one gas inlet (32, 43, 132, 232), the gas supply line (30) comprising at least a first line section (31, 41) which adjoins the gas inlet (32, 43, 132, 232) and which extends a length (L) along a first extension direction of the gas supply line (30), the first extension direction being substantially straight, and wherein the first line section (31, 41) extends a maximum value of a width (
    Type: Application
    Filed: November 6, 2019
    Publication date: January 13, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Alexander Schilling, Sebastian Mehl, Franz-Josef Kerl
  • Publication number: 20210403652
    Abstract: Plastic powder for use as building material for additively manufacturing a three-dimensional object by selectively solidifying the building material at the positions corresponding to the cross-section of the three-dimensional object in the respective layer, in particular by exposure to radiation, wherein the plastic powder comprises a mixture of polymer-based particles and particles of a particulate additive and wherein the particulate additive is selected such that the crystallization point of the mixture of the polymer-based particles and the particulate additive is substantially not increased compared to the crystallization point of a mixture of the polymer-based particles without the particulate additive.
    Type: Application
    Filed: November 7, 2019
    Publication date: December 30, 2021
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Andreas Hotter, Stoyan Frangov, Marius Christ