Patents Assigned to Factorial Inc.
  • Publication number: 20250112260
    Abstract: Disclosed is a densified cell assembly and methods for preparing the same. In one embodiment, an isostatic press is applied to a bag which contains a plate and two elastic substrates enveloping a cell pouch, wherein one or more tabs are extended from the cell pouch, wherein the cell pouch accommodates a cell stack comprising one or more electrode layers and one or more electrolyte layers. In one embodiment, the tabs are not damaged or disconnected from the cell pouch due to compression.
    Type: Application
    Filed: May 13, 2024
    Publication date: April 3, 2025
    Applicant: Factorial Inc.
    Inventor: Kwan Li
  • Patent number: 12243977
    Abstract: The present invention generally relates to electrolytes for use in various electrochemical devices. In some cases, the electrolytes are relatively safe to use; for example, the electrolytes may be resistant to overheating, catching on fire, burning, exploding, etc. In some embodiments, such electrolytes may be useful for certain types of high-voltage cathode materials. In some cases, the electrolytes may include ion dissociation compounds that can dissociate tight ion pairs. Non-limiting examples of ion dissociation compounds include trialkyl phosphates, sulfones, or the like. Other aspects of the invention are generally directed to devices including such electrolytes, methods of making or using such electrolytes, kits including such electrolytes, or the like.
    Type: Grant
    Filed: April 22, 2024
    Date of Patent: March 4, 2025
    Assignee: Factorial Inc.
    Inventors: Jia Du, Peishen Huang, Karlie Mellott, Dong Ren
  • Patent number: 12095034
    Abstract: Disclosed are various polymer solid electrolyte materials suitable for various electrochemical devices and methods for making or using the same. The polymer solid electrolyte comprises a crosslinked polymer from a polymer. Certain embodiments are generally directed to solid electrolytes having relatively high ionic conductivity and/or other mechanical or electrical properties, e.g., tensile strength or decomposition potential. Certain aspects include a polymer, a plasticizer, and an electrolyte salt. In some cases, the polymer for synthesizing the crosslinked polymer may exhibit certain structures such as: where R1 can be one of the following groups: where n is an integer between 1 and 10000, m is an integer between 1 and 5000, and R2 to R6 are each independently selected from the group consisting of hydrogen, methyl, ethyl, phenyl, benzyl, acryl, epoxy ethyl, isocyanate, cyclic carbonate, lactone, lactam, and vinyl; and * indicates a point of attachment.
    Type: Grant
    Filed: June 30, 2023
    Date of Patent: September 17, 2024
    Assignee: Factorial Inc.
    Inventors: Peishen Huang, Guopeng Fu, Jia Du, Dong Ren
  • Publication number: 20240291028
    Abstract: A cell assembly has a plurality of first electrodes, a plurality of second electrodes and a plurality of solid electrolyte layers. The solid electrolyte layers have a protrusion in at least one of the solid electrolyte layers. The protrusion is aligned with a first electrode tab of one of the first electrodes. The folding of the first electrode tabs causes the protrusions to be positioned to separate the first electrode tabs from the second electrodes, thus preventing short circuit between the first electrode tabs and second electrodes. In one aspect, the disclosure provides an all solid-state battery comprising one or more anodes, one or more cathodes and one or more solid electrolyte layers with a protrusion. Also disclosed is a method for preparing same.
    Type: Application
    Filed: February 23, 2024
    Publication date: August 29, 2024
    Applicant: Factorial Inc.
    Inventors: Kwan Li, Hosang Park
  • Publication number: 20240274872
    Abstract: A polymer electrolyte includes an additive and a crosslinked polymer with a heterogeneous polymer network synthesized from one or more crosslinkers, wherein at least one crosslinker has three or more polymerizable terminals. In another embodiment, the crosslinked polymer has a polymer network with topological defects. In some embodiments, the additive comprises element F and at least one of elements B and P. In some embodiments, the additive comprises F—B, F—P, F—P—O, F—P=O, or any combinations thereof. In one embodiment, the crosslinked polymer is not over-crosslinked. An electrochemical device with the crosslinked polymer as electrolyte exhibits an improved electrochemical and safety performance.
    Type: Application
    Filed: January 26, 2024
    Publication date: August 15, 2024
    Applicant: Factorial Inc.
    Inventors: Jia Du, Dong Ren, Yiqing Huang
  • Publication number: 20240186498
    Abstract: Disclosed are cathode active material (CAM) coated with a lithium carbonate doped with lithium borate with a formula of Li2+xC1?xBxO3 wherein 0<x<0.5 and a preparation method therefor. Also disclosed is a cathode layer comprising the coated CAM in the form of particles. In one embodiment, an all-solid-state battery comprising the cathode layer exhibits improved stability and cycling performance.
    Type: Application
    Filed: March 31, 2023
    Publication date: June 6, 2024
    Applicant: Factorial Inc.
    Inventors: Minh Nguyen, Fang Hao, Joanna Burdynska
  • Patent number: 11967675
    Abstract: The present invention generally relates to electrolytes for use in various electrochemical devices. In some cases, the electrolytes are relatively safe to use; for example, the electrolytes may be resistant to overheating, catching on fire, burning, exploding, etc. In some embodiments, such electrolytes may be useful for certain types of high-voltage cathode materials. In some cases, the electrolytes may include ion dissociation compounds that can dissociate tight ion pairs. Non-limiting examples of ion dissociation compounds include trialkyl phosphates, sulfones, or the like. Other aspects of the invention are generally directed to devices including such electrolytes, methods of making or using such electrolytes, kits including such electrolytes, or the like.
    Type: Grant
    Filed: December 30, 2022
    Date of Patent: April 23, 2024
    Assignee: Factorial Inc.
    Inventors: Jia Du, Peishen Huang, Karlie Mellott, Dong Ren
  • Patent number: 11804603
    Abstract: The present disclosure generally relates to various electrodes suitable for electrochemical devices such as batteries, capacitors, sensors, condensers, electrochromic elements, photoelectric conversion elements, etc. Some embodiments are generally directed to electrode materials surrounded by electrolyte, e.g., filling in porous spaces within the electrode. For example, one aspect is generally directed to an electrochemical device comprising an electrode comprising particles. Some or all of the particles may be surrounded by an electrolyte, such as a solid electrolyte. Other aspects of the invention are generally directed to devices including such electrodes, methods of making or using such electrodes, kits including such electrodes, or the like.
    Type: Grant
    Filed: May 9, 2022
    Date of Patent: October 31, 2023
    Assignee: Factorial Inc.
    Inventors: Yaqi Tu, Guopeng Fu, Jonghwan Park, Dong Ren
  • Patent number: 11735770
    Abstract: The present invention generally relates to various polymer solid electrolyte materials suitable for various electrochemical devices and methods for making or using the same. Certain embodiments of the invention are generally directed to solid electrolytes having relatively high ionic conductivity and/or other mechanical or electrical properties, e.g., tensile strength or decomposition potential. Certain aspects include a polymer, a plasticizer, and an electrolyte salt. In some cases, the polymer may exhibit certain structures such as: where R1 can be one of the following groups: where n is an integer between 1 and 10000, m is a integer between 1 and 5000, and R2 to R6 are each independently selected from the group consisting of hydrogen, methyl, ethyl, phenyl, benzyl, acryl, epoxy ethyl, isocyanate, cyclic carbonate, lactone, lactam, and vinyl; and * indicates a point of attachment.
    Type: Grant
    Filed: April 11, 2022
    Date of Patent: August 22, 2023
    Assignee: Factorial Inc.
    Inventors: Peishen Huang, Guopeng Fu, Jia Du, Dong Ren
  • Publication number: 20230097225
    Abstract: A composition for forming an artificial sold electrolyte interphase (SEI) layer includes a polymer, an artificial SEI forming salt, and a solvent. The polymer and the artificial SEI forming salt are dispersed in the solvent.
    Type: Application
    Filed: August 1, 2022
    Publication date: March 30, 2023
    Applicant: Factorial Inc.
    Inventors: Jia Du, Luxi Shen, Yaqi Tu, Karlie Mellott, Dong Ren
  • Publication number: 20230058958
    Abstract: An article includes a polymer. The polymer includes a product of a crosslinking reaction including at least one cross-linker selected from the group consisting of: a) di-acrylates, tri-acrylates, and tetra-acrylates; b) modified tri-acrylates and tetra-acrylates; c) silanes and siloxanes; and d) triazinane-triones.
    Type: Application
    Filed: August 6, 2021
    Publication date: February 23, 2023
    Applicant: Factorial Inc.
    Inventors: Jia Du, Dong Ren
  • Patent number: 11575147
    Abstract: The present invention generally relates to electrolytes for use in various electrochemical devices. In some cases, the electrolytes are relatively safe to use; for example, the electrolytes may be resistant to overheating, catching on fire, burning, exploding, etc. In some embodiments, such electrolytes may be useful for certain types of high-voltage cathode materials. In some cases, the electrolytes may include ion dissociation compounds that can dissociate tight ion pairs. Non-limiting examples of ion dissociation compounds include trialkyl phosphates, sulfones, or the like. Other aspects of the invention are generally directed to devices including such electrolytes, methods of making or using such electrolytes, kits including such electrolytes, or the like.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: February 7, 2023
    Assignee: Factorial Inc.
    Inventors: Jia Du, Peishen Huang, Karlie Mellott, Dong Ren
  • Patent number: 11450884
    Abstract: An electrolyte includes an ionic liquid and an electrolyte salt dispersed in the ionic liquid. The ionic liquid includes organic nitrogen cations and charge-delocalized organic anions. The electrolyte salt is selected from alkali metal salt and/or alkaline earth metal salt.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: September 20, 2022
    Assignee: Factorial Inc.
    Inventors: Luxi Shen, Peishen Huang, Dong Ren
  • Publication number: 20220263094
    Abstract: The present disclosure generally relates to various electrodes suitable for electrochemical devices such as batteries, capacitors, sensors, condensers, electrochromic elements, photoelectric conversion elements, etc. Some embodiments are generally directed to electrode materials surrounded by electrolyte, e.g., filling in porous spaces within the electrode. For example, one aspect is generally directed to an electrochemical device comprising an electrode comprising particles. Some or all of the particles may be surrounded by an electrolyte, such as a solid electrolyte. Other aspects of the invention are generally directed to devices including such electrodes, methods of making or using such electrodes, kits including such electrodes, or the like.
    Type: Application
    Filed: May 9, 2022
    Publication date: August 18, 2022
    Applicant: Factorial Inc.
    Inventors: Yaqi TU, Guopeng FU, Jonghwan PARK, Dong REN
  • Patent number: 11404697
    Abstract: A composition for forming an artificial sold electrolyte interphase (SEI) layer includes a polymer, an artificial SEI forming salt, and a solvent. The polymer and the artificial SEI forming salt are dispersed in the solvent.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: August 2, 2022
    Assignee: Factorial Inc.
    Inventors: Jia Du, Luxi Shen, Yaqi Tu, Karlie Mellott, Dong Ren
  • Patent number: 11335950
    Abstract: The present invention generally relates to various polymer solid electrolyte materials suitable for various electrochemical devices. Certain aspects include a polymer, a plasticizer, and an electrolyte salt.
    Type: Grant
    Filed: January 4, 2019
    Date of Patent: May 17, 2022
    Assignee: Factorial Inc.
    Inventors: Peishen Huang, Guopeng Fu, Jia Du, Dong Ren
  • Patent number: 11302960
    Abstract: The present invention generally relates to various polymer solid electrolyte materials suitable for various electrochemical devices and methods for making or using the same. Certain embodiments of the invention are generally directed to solid electrolytes having relatively high ionic conductivity and/or other mechanical or electrical properties, e.g., tensile strength or decomposition potential. Certain aspects include a polymer, a plasticizer, and an electrolyte salt.
    Type: Grant
    Filed: August 28, 2019
    Date of Patent: April 12, 2022
    Assignee: Factorial Inc.
    Inventors: Peishen Huang, Guopeng Fu, Jia Du, Dong Ren