Patents Assigned to Fiberweb
  • Patent number: 9765459
    Abstract: This disclosure relates to an article that includes a nonwoven substrate and a film supported by the nonwoven substrate. The film can include a first polymer and a polymer that is immiscible with the first polymer. The first polymer can include a polyolefin and the second polymer can include a polycycloolefin, a polymethylpentene, or a copolymer thereof.
    Type: Grant
    Filed: June 22, 2012
    Date of Patent: September 19, 2017
    Assignee: Fiberweb, LLC
    Inventor: Mehdi Afshari
  • Patent number: 9453322
    Abstract: A cellular confinement system for soil, sand or other filler material comprises a number of sub-assemblies each made up of a plurality of interconnected open cells of fabric material. The sub-assemblies are stackable one on top of the other to provide a structure having at least one generally vertical side or end wall. Each sub-assembly comprises a skirt portion which is arranged to overlap between vertically juxtaposed sub-assemblies in use. The skirt portion substantially prevents or minimizes the escape of finer aggregate material from between the stacked sub-assemblies.
    Type: Grant
    Filed: April 16, 2013
    Date of Patent: September 27, 2016
    Assignees: J & S Franklin, Ltd., Fiberweb Geosynthetics Limited
    Inventors: Jeremy Milton, Basil John Thomas
  • Patent number: 8951633
    Abstract: Disclosed herein are bicomponent fibers comprising first and second polymer components present in distinct portions of the cross section of the filament, wherein the first polymer component of the filaments is partially crystalline and serves as the matrix component of the filaments and the second polymer component of the filament is amorphous and serves as the binder component of the filaments, and wherein the fibers exhibit a single melting peak as evidenced by a differential scanning calorimetry (DSC) trace. Also disclosed herein are methods of making bicomponent fibers and nonwoven fabrics.
    Type: Grant
    Filed: January 11, 2013
    Date of Patent: February 10, 2015
    Assignee: Fiberweb, Inc.
    Inventors: Gregory W. Farell, Edward Keith Willis
  • Publication number: 20140190111
    Abstract: A confinement structure comprises one or more open cells (70) for confinement, in use, of particulate fill materials such as soil, sand or aggregate. The cells (70) comprise walls (72) formed of a composite material comprising a polymeric grid layer laminated to a fabric layer. The walls (72) may be formed from a strip of the composite material comprising one or more living hinges. The cells (70) may be provided with skirt portions (74) that extend from at least some of the walls (72).
    Type: Application
    Filed: July 20, 2012
    Publication date: July 10, 2014
    Applicant: FIBERWEB HOLDINGS LIMITED
    Inventors: Basil Thomas, William Walmsley
  • Publication number: 20130228510
    Abstract: A catheter anchoring system, apparatus and method for securing a catheter to a patient's skin, having two flexible side members and a cross-member therebetween to which a retaining assembly is mounted. The retaining assembly may hold a catheter hub at an angle for patient comfort. Gripping tabs secure to each retaining assembly side are gripped while advancing a cannula guide needle into the patient's vein and while attaching the catheter hub to a medical accessory, such as intravenous (I.V.) tubing, for increased patient comfort, reduction of the risk in contamination and patient infection, and to more easily and quickly start an I.V.
    Type: Application
    Filed: October 6, 2011
    Publication date: September 5, 2013
    Applicant: FIBERWEB, INC.
    Inventor: John F. Baker, JR.
  • Patent number: 8465611
    Abstract: A nonwoven fabric is provided having a plurality of semi-crystalline filaments that are thermally bonded to each other and are formed of the same polymer and exhibit substantially the same melting temperature. The fabric is produced by melt spinning an amorphous crystallizable polymer to form two components having different levels of crystallinity. During spinning, a first component of the polymer is exposed to conditions that result in stress-induced crystallization such that the first polymer component is in a semi-crystalline state and serves as the matrix or strength component of the fabric. The second polymer component is not subjected to stress induced crystallization and thus remains in a substantially amorphous state which bonds well at relatively low temperatures. In a bonding step, the fabric is heated to soften and fuse the binder component. Under these conditions, the binder component undergoes thermal crystallization so that in the final product, both polymer components are semi-crystalline.
    Type: Grant
    Filed: June 1, 2011
    Date of Patent: June 18, 2013
    Assignee: Fiberweb, Inc.
    Inventors: Gregory W. Farell, Edward Keith Willis
  • Publication number: 20130122772
    Abstract: A nonwoven fabric is provided having a plurality of semi-crystalline filaments that are thermally bonded to each other and are formed of the same polymer and exhibit substantially the same melting temperature. The fabric is produced by melt spinning an amorphous crystallizable polymer to form two components having different levels of crystallinity. During spinning, a first component of the polymer is exposed to conditions that result in stress-induced crystallization such that the first polymer component is in a semi-crystalline state and serves as the matrix or strength component of the fabric. The second polymer component is not subjected to stress induced crystallization and thus remains in a substantially amorphous state which bonds well at relatively low temperatures. In a bonding step, the fabric is heated to soften and fuse the binder component. Under these conditions, the binder component undergoes thermal crystallization so that in the final product, both polymer components are semi-crystalline.
    Type: Application
    Filed: January 11, 2013
    Publication date: May 16, 2013
    Applicant: FIBERWEB, INC.
    Inventor: Fiberweb, Inc.
  • Patent number: 8420557
    Abstract: The present invention concerns a nonwoven fabric the fibers of which have polyethylene on at least part of their surface, where the fibers are thermally bonded and the non-woven fabric exhibits an abrasion of less than 0.5 mg/cm2, in particular of less than 0.4 mg/cm2, and an embossed area fraction of less than 35%, in particular of less than 28%. Furthermore a device is made available for the manufacture of a non-woven fabric, using a polyethylene-containing polymer, with a take-down system underneath a spinning plate that causes the take-down of the polyethylene, where the spinning plate has an L/D ratio of between 4 and 9.
    Type: Grant
    Filed: June 20, 2006
    Date of Patent: April 16, 2013
    Assignee: Fiberweb Corovin GmbH
    Inventors: Markus Haberer, Henning Röttger
  • Publication number: 20130082414
    Abstract: A moisture vapor permeable, water impermeable composite sheet material is provided which is suitable for use as a housewrap material, and is also useful for other applications such as tarpaulins, or as covers for automobile, boats, patio furniture or the like. The composite sheet material includes a nonwoven substrate and an extrusion-coated polyolefin film layer overlying one surface of the substrate. The nonwoven substrate is comprised of polymeric fibers randomly disposed and bonded to one another to form a high tenacity nonwoven web. The nonwoven substrate has a grab tensile strength of at least 178 Newtons (40 pounds) in at least one of the machine direction (MD) or the cross-machine direction (CD). The extrusion coated polyolefin film layer is intimately bonded to the nonwoven substrate. The film layer has micropores formed therein to impart to the composite sheet material a moisture vapor transmission rate (MVTR) of at least 35 g/m2/24 hr. at 50% relative humidity and 23° C.
    Type: Application
    Filed: November 19, 2012
    Publication date: April 4, 2013
    Applicant: FIBERWEB, INC.
    Inventor: FIBERWEB, INC.
  • Patent number: 8398332
    Abstract: Disclosed herein are ground-reinforcing grids comprising a plurality of modular units, wherein each modular unit comprises: a plurality of cells, rib members connecting the cells together such that the cells are spaced apart from each other by the rib members, and connector means for connecting the modular units together, wherein the cells are configured to flex more than the rib members; wherein each modular unit has sufficient rigidity to enable the ground-reinforcing grid to provide ground reinforcement; and wherein each modular unit has sufficient flexibility provided by the flexing of the plurality of the cells to enable the ground-reinforcing grid to flex and accommodate loads without adversely affecting the rigidity of the ground-reinforcing grid.
    Type: Grant
    Filed: April 23, 2010
    Date of Patent: March 19, 2013
    Assignee: Fiberweb, Inc.
    Inventor: Philip Marshall Allen
  • Publication number: 20120328841
    Abstract: This disclosure relates to an article that includes a nonwoven substrate, a first film supported by the nonwoven substrate, and a second film such that the first film is between the nonwoven substrate and the second film. The first film includes a first polymer and a pore-forming filler. The difference between a surface energy of the first film and a surface energy of the nonwoven substrate is at most about 10 mN/m. The second film includes a second polymer capable of absorbing and desorbing moisture and providing a barrier to aqueous fluids.
    Type: Application
    Filed: June 22, 2012
    Publication date: December 27, 2012
    Applicant: Fiberweb, Inc.
    Inventor: Mehdi Afshari
  • Publication number: 20120329354
    Abstract: This disclosure relates to an article (e.g., a vapor-permeable, substantially water-impermeable multilayer article) that can include a nonwoven substrate and a film supported by the nonwoven substrate. The film can include a polyolefin grafted with an anhydride, an acid, or an acrylate.
    Type: Application
    Filed: June 22, 2012
    Publication date: December 27, 2012
    Applicant: Fiberweb, Inc.
    Inventor: Mehdi Afshari
  • Publication number: 20120328842
    Abstract: This disclosure relates to an article that includes a nonwoven substrate and a film supported by the nonwoven substrate. The film can include a first polymer and a polymer that is immiscible with the first polymer. The first polymer can include a polyolefin and the second polymer can include a polycycloolefin, a polymethylpentene, or a copolymer thereof.
    Type: Application
    Filed: June 22, 2012
    Publication date: December 27, 2012
    Applicant: Fiberweb, Inc.
    Inventor: Mehdi Afshari
  • Publication number: 20120321856
    Abstract: This disclosure relates to an article (e.g., a vapor-permeable, substantially water-impermeable multilayer article) that includes a nonwoven substrate and a film supported by the nonwoven substrate. The film includes a polyolefin, a nanoclay, and a pore-forming filler.
    Type: Application
    Filed: June 14, 2012
    Publication date: December 20, 2012
    Applicant: Fiberweb, Inc.
    Inventor: Mehdi Afshari
  • Patent number: 8328968
    Abstract: Disclosed herein are methods of preparing a composite sheet material having strength and barrier properties suitable for use as a housewrap, the methods comprising extrusion coating a polyolefin film layer onto a surface of an area-bonded, spunbond nonwoven substrate to form a composite sheet material, the composite sheet material having a grab tensile strength of at least 178 Newtons in at least one of the machine direction (MD) or the cross-machine direction (CD), and stretching the composite sheet material to impart to the composite sheet material a hydrostatic head of at least 100 cm, and a moisture vapor transmission rate (MVTR) of at least 35 g/m2/24 hr at 50% relative humidity and 23° C.
    Type: Grant
    Filed: April 16, 2012
    Date of Patent: December 11, 2012
    Assignee: Fiberweb, Inc.
    Inventors: Gary W. Anderson, Susannah D. Gelotte
  • Publication number: 20120211915
    Abstract: Disclosed herein are methods of preparing a composite sheet material having strength and barrier properties suitable for use as a housewrap, the methods comprising extrusion coating a polyolefin film layer onto a surface of an area-bonded, spunbond nonwoven substrate to form a composite sheet material, the composite sheet material having a grab tensile strength of at least 178 Newtons in at least one of the machine direction (MD) or the cross-machine direction (CD), and stretching the composite sheet material to impart to the composite sheet material a hydrostatic head of at least 100 cm, and a moisture vapor transmission rate (MVTR) of at least 35 g/m2/24 hr at 50% relative humidity and 23° C.
    Type: Application
    Filed: April 16, 2012
    Publication date: August 23, 2012
    Applicant: Fiberweb, Inc.
    Inventors: Gary W. Anderson, Susannah D. Gelotte
  • Patent number: 8231377
    Abstract: The invention provides a roll assembly including a pair of cylindrical rolls that are positioned in an opposing cooperating relation for receiving a sheet material therebetween. A plurality of projections on at least one of the rolls extending radially outward from a surface thereof and a plurality of corresponding recesses is provided on the other roll. The projections and corresponding recesses are positioned and arranged on the rolls for contacting and engaging a sheet passing between the pair of rolls. The projections each include an outermost surface portion that is positioned for contacting a discrete portion of the sheet and for entering a corresponding recess on the opposite roll. When rolls rotate about their axes, the projections engage the discrete portion of the sheet material which results in the discrete portion entering the recesses with the projections so as to stretch the sheet in multiple directions.
    Type: Grant
    Filed: January 31, 2007
    Date of Patent: July 31, 2012
    Assignee: Fiberweb Corovin GmbH
    Inventors: Manfred Wittner, Jean-Claude Abed
  • Patent number: 8222164
    Abstract: A moisture vapor permeable, water impermeable composite sheet material is provided which is suitable for use as a housewrap material, and is also useful for other applications such as tarpaulins, or as covers for automobile, boats, patio furniture or the like. The composite sheet material includes a nonwoven substrate and an extrusion-coated polyolefin film layer overlying one surface of the substrate. The nonwoven substrate is comprised of polymeric fibers randomly disposed and bonded to one another to form a high tenacity nonwoven web. The nonwoven substrate has a grab tensile strength of at least 178 Newtons (40 pounds) in at least one of the machine direction (MD) or the cross-machine direction (CD). The extrusion coated polyolefin film layer is intimately bonded to the nonwoven substrate. The film layer has micropores formed therein to impart to the composite sheet material a moisture vapor transmission rate (MVTR) of at least 35 g/m2/24 hr. at 50% relative humidity and 23° C.
    Type: Grant
    Filed: May 19, 2011
    Date of Patent: July 17, 2012
    Assignee: Fiberweb, Inc
    Inventors: Gary W. Anderson, Susannah D. Gelotte
  • Publication number: 20120096791
    Abstract: The present invention provides a composite sheet material (10) that is particularly useful as an underlayment material in roofing applications. In particular, the present invention provides a composite sheet material (10) that is flexible, relatively lightweight, resistant to water as well as being water vapor permeable and resistant to tearing. In addition, the composite sheet material (10) includes an outer non-skid surface (18) that can help prevent slippage of workers during installation of the roofing system. Embodiments of the composite sheet material can help provide a roofing\structure, such as a shingled roof, with fire resistance so that the roof can meet the Fire Resistance requirements of ASTM E 108-07a, Class A.
    Type: Application
    Filed: July 2, 2010
    Publication date: April 26, 2012
    Applicant: FIBERWEB, INC.
    Inventors: Arthur H. Cashin, Brian Hickie
  • Patent number: 8138107
    Abstract: Disclosed is a spunbonded non-woven made of polyolefin filaments having a titer <1.6 dtex, the spunbonded non-woven having a surface weight ?20 g/m2, a density ?0.06 g/cm3, a maximum tensile force of between 9.5 and 62 N in the direction of the machine and of between 4.5 and 35 N perpendicular to the direction of the machine.
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: March 20, 2012
    Assignee: Fiberweb Corovin GmbH
    Inventors: Steffen Bornemann, Markus Haberer, Stefanie Streich, Dag Fohlin