Patents Assigned to Fiberweb
  • Patent number: 7972981
    Abstract: A moisture vapor permeable, water impermeable composite sheet material is provided which is suitable for use as a housewrap material, and is also useful for other applications such as tarpaulins, or as covers for automobile, boats, patio furniture or the like. The composite sheet material includes a nonwoven substrate and an extrusion-coated polyolefin film layer overlying one surface of the substrate. The nonwoven substrate is comprised of polymeric fibers randomly disposed and bonded to one another to form a high tenacity nonwoven web. The nonwoven substrate has a grab tensile strength of at least 178 Newtons (40 pounds) in at least one of the machine direction (MD) or the cross-machine direction (CD). The extrusion coated polyolefin film layer is intimately bonded to the nonwoven substrate. The film layer has micropores formed therein to impart to the composite sheet material a moisture vapor transmission rate (MVTR) of at least 35 g/m2/24 hr. at 50% relative humidity and 23° C.
    Type: Grant
    Filed: March 11, 2003
    Date of Patent: July 5, 2011
    Assignee: Fiberweb, Inc.
    Inventors: Gary W. Anderson, Susannah D. Gelotte
  • Patent number: 7919420
    Abstract: The invention relates to a spun-bonded nonwoven fabric made of polyolefin filaments having a titer<1.6 dtex, the spun-bonded nonwoven fabric having a basis weight?18 g/m2, a waterproofness of <15 cm measured as a water column, and an air permeability of at least 230 m3/(m2·min), wherein the product of the air permeability and the basis weight is ?5000 g/(m·min).
    Type: Grant
    Filed: March 20, 2009
    Date of Patent: April 5, 2011
    Assignee: Fiberweb Corovin GmbH
    Inventors: Steffen Bornemann, Markus Haberer
  • Publication number: 20110040040
    Abstract: A nonwoven and a nonwoven fiber are disclosed. The fleece or fleece fiber include a polymer mixture. The polymer mixture includes a polyethyelene and a LLDPE. Various applications for the fleece are proposed.
    Type: Application
    Filed: July 16, 2010
    Publication date: February 17, 2011
    Applicants: FIBERWEB COROVIN GMBH, FIBERWEB BERLIN GMBH
    Inventors: Steffen Bornemann, Thomas Klausen
  • Patent number: 7790641
    Abstract: The invention provides a sheet material comprising bicomponent filaments having first and second polymer components that are arranged in substantially distinct zones within the filaments, with the first polymer component formed of a relatively lower melting polymer and the second component formed of a relatively higher melting polymer. The filaments of the nonwoven fabric layer are densely arranged and compacted against one another to form smooth, substantially nonporous opposite outer surfaces, and the nonwoven fabric layer are calendered such that the lower melting sheath polymer is fused to the contacting surface portions of adjacent filaments to impart strength and coherency to the nonwoven fabric layer. The sheet material has excellent breathability and liquid barrier properties and may be useful in house wrap, medical garments, and envelope applications.
    Type: Grant
    Filed: July 27, 2006
    Date of Patent: September 7, 2010
    Assignee: Fiberweb, Inc.
    Inventors: John Frank Baker, Jr., Gregory W. Farell, Shannon Schoppman
  • Patent number: 7637730
    Abstract: The present invention concerns a spinneret plate (1) for manufacturing a nonwoven fabric, having multiple non-round holes, which are similar to trilobal or multiarmed holes (3) in particular, for polymer flow outlet to produce filaments, in which identical holes are positioned in rows offset relative to one another. At least a first row (2) has a positional arrangement of the holes that differs from the positional arrangement of a second row (7) of rows through rotation of the holes.
    Type: Grant
    Filed: November 11, 2003
    Date of Patent: December 29, 2009
    Assignee: Fiberweb Corovin GmbH
    Inventor: Eduard Herda
  • Patent number: 7470639
    Abstract: Nonwoven fabric laminates suitable for use as semipermeable membrane supports are produced by forming a spunbond nonwoven fabric first layer of continuous thermoplastic polymer filaments; forming a wet-laid nonwoven fabric second layer of discrete length thermoplastic polymer fibers; and bonding the first and second layers in opposing face-to-face relationship to form a composite support, where the first and second layers define first and second outer surfaces of the composite support. The resulting semipermeable membrane supports provide an advantageous balance of properties, including smoothness, porosity, interlaminar adhesion, and flux properties.
    Type: Grant
    Filed: March 7, 2006
    Date of Patent: December 30, 2008
    Assignee: Fiberweb, Inc.
    Inventors: Peter J. Angelini, Clement J. Haley
  • Patent number: 7390553
    Abstract: The present invention relates to a perforated thermoplastic structure comprising at least a first layer (8) and a plurality of perforations, which extend through the first layer (8). The perforations have a three-dimensional, preferably approximately conical or cylindrical shape (18). A second layer forms an inner surface (20) of the shape (18), whereas the first layer forms an outer surface (21) of the shape (18). The first layer contains a thermoplastic material, whose melting point is lower than a melting point of the thermoplastic material of the second layer.
    Type: Grant
    Filed: July 3, 2002
    Date of Patent: June 24, 2008
    Assignee: Fiberweb Corovin GmbH
    Inventors: Mathias Muth, Joachim Bauer, Henning Roettger
  • Patent number: 7386924
    Abstract: The present invention relates to perforation device for the manufacture of a perforated nonwoven material, whereby a prebonded nonwoven with embossing points is guided to a nonwoven perforation device, needles of a needle roller engage into the prebonded nonwoven and perforate it, and the perforated nonwoven material then undergoes further processing. A ratio is set between the number of needles to the number of embossed points of between 0.15 and 0.25 and a ratio of hole size to embossed point size of between 0.15 and 0.25.
    Type: Grant
    Filed: February 9, 2007
    Date of Patent: June 17, 2008
    Assignee: Fiberweb Corovin GmbH
    Inventors: Mathias Muth, Axel Richter, Ralf Sodemann
  • Patent number: 7326663
    Abstract: This invention relates to a spunbonded nonwoven made of thermoplastic material, which exhibits a filament diameter of less than 1.0 ?m. The filaments are made from bursted fibers, whereby the filaments exhibit a length of at least five centimeters and are connected to one another at discrete points.
    Type: Grant
    Filed: February 28, 2005
    Date of Patent: February 5, 2008
    Assignee: Fiberweb Corovin GmbH
    Inventors: Ralf Sodemann, Michael Voges
  • Patent number: 7276469
    Abstract: The invention is a cleaning material for cleaning printing machines. The cleaning material is comprised of a fabric that has been impregnated with a cleaning composition having branched chain monobasic and/or dibasic esters that contain 2-ethyl hexanoate. The cleaning composition can also include additional low volatility solvents and surfactants. A particularly useful cleaning composition is comprised of isobutyl stearate in combination with branched chain monobasic and/or dibasic esters that contain 2-ethyl hexanoate. The cleaning material can be wound onto a roll that can be adaptable to fit commercially available printing machine cleaning devices.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: October 2, 2007
    Assignee: Fiberweb Simpsonville, Inc.
    Inventors: Jon A. Howey, Emil Delgado
  • Patent number: 7271113
    Abstract: The present invention relates to a multilayer product 1 having at least one first layer 2, an absorbent intermediate layer 3 and a second layer 4, whereby at least the first layer 2 contains at least one first material 5 and one second material 6. The first layer 2 and/or the second layer 4 is at least partially liquid permeable. The first material 5 has a higher melting point than the second material 6, with the second material 6 creating a bond to the second layer 4.
    Type: Grant
    Filed: January 23, 2003
    Date of Patent: September 18, 2007
    Assignee: Fiberweb Corovin GmbH
    Inventors: Joachim Bauer, Indra Roy
  • Patent number: 6468931
    Abstract: A multilayer thermally bonded nonwoven fabric which is particularly useful as a liner in an absorbent product is described. The fabric includes at least two prebonded nonwoven webs having a multiplicity of intralaminar bonds bonding the fibers of the prebonded nonwoven webs together. The prebonded webs are secured together to form the fabric of the invention by a plurality of interlaminar thermal bonds formed of discrete areas of compressed and fused fibers of the prebonded webs.
    Type: Grant
    Filed: August 22, 1996
    Date of Patent: October 22, 2002
    Assignee: Fiberweb North America, Inc.
    Inventors: James O. Reeder, David D. Newkirk
  • Patent number: 5985776
    Abstract: A nonwoven fabric formed from filaments made from a polymer derived from L- and D-lactic acid. The nonwoven fabric is biodegradable and especially suitable for use in disposable hygiene products.
    Type: Grant
    Filed: August 1, 1994
    Date of Patent: November 16, 1999
    Assignee: Fiberweb France
    Inventors: Eric Bertrand, Philippe Guipouy, Patrick Lauffenburger, Philippe Ehret
  • Patent number: 5910368
    Abstract: The invention relates to a nonwoven based on thermoplastic filaments, wherein all the filaments of which it is composed are completely manufactured from a polymer or from a blend of polymers derived from lactic acid, said nonwoven being permanently hydrophilic.The filaments of which the nonwoven according to the invention is composed are continuous filaments.They may furthermore be subjected to a hydrophilic treatment using a surface-active agent.
    Type: Grant
    Filed: October 4, 1996
    Date of Patent: June 8, 1999
    Assignee: Fiberweb France SA
    Inventor: Philippe Ehret
  • Patent number: 5851937
    Abstract: A totally biodegradable and/or compostable soft cloth-like composite of totally biodegradable and/or compostable film and totally biodegradable and/or compostable nonwoven and method of manufacture. A totally biodegradable and/or compostable nonwoven fibrous web and a totally biodegradable and/or compostable film are laminated. The laminate is incrementally stretched to produce a totally biodegradable and/or compostable laminate that is softer than that produced when the biodegradable and/or compostable nonwoven web is bonded to the biodegradable and/or compostable film. The soft cloth-like features of the invention are desired in a number of applications including diapers, pants, surgical gowns, sheets, dressings, hygienic products, and the like.
    Type: Grant
    Filed: March 27, 1997
    Date of Patent: December 22, 1998
    Assignees: Clopay Plastic Products Company, Inc., Fiberweb France S.A.
    Inventors: Pai-Chuan Wu, Philippe Ehret
  • Patent number: 5833787
    Abstract: The invention relates to a process for the manufacture of a nonwoven web using filaments of melted polymers, of the type including the steps of spinning the polymer or polymers, of cooling, drawing and laying down fibers on a belt and of bonding said fibers by calendering in order to form said nonwoven web (15), which process furthermore includes a treatment (13, 14) of setting/adjusting the degree of crystallinity of and the internal tension in the fibers making up the nonwoven web. The invention also relates to the nonwovens obtained by the process and to the installations for implementing it.
    Type: Grant
    Filed: October 12, 1995
    Date of Patent: November 10, 1998
    Assignee: Fiberweb Sodoca Sarl
    Inventors: Philippe Ehret, Philippe Guipouy, Kimmo Lahtenkorva
  • Patent number: 5804286
    Abstract: A fabric comprising at least two layers wherein at least one layer is an extensible, bonded non-woven composed of a fiber comprising multiple different polymers such as a fiber comprising isotactic polypropylene, polyethylene and a block or grafted polyolefin copolymer or terpolymer which is at least partially miscible with said polypropylene and polyethylene.
    Type: Grant
    Filed: August 27, 1996
    Date of Patent: September 8, 1998
    Assignee: Fiberweb North America, Inc.
    Inventors: Thomas E. Quantrille, Harold E. Thomas, Barry D. Meece, Scott L. Gessner, J. Darrell Gillespie, Jared A. Austin, David D. Newkirk, William Fowells
  • Patent number: 5783504
    Abstract: Composite structure comprising one or more plies of nonwoven and one or more plies of film, these being manufactured from thermoplastics, wherein all the plies of nonwoven of which the structure is composed are totally manufactured from a polymer or a copolymer or a blend of polymers derived from lactic acid and wherein all the plies of film are totally manufactured from a polymer of the BAPE (biodegradable aliphatic polyester) type. The invention also relates to a process for manufacturing said composite structure.Application: Diapers, sanitary napkins, protective garments, surgical drapes and masks in the medical field and certain products for absorption and filtration, protection of plants in agriculture and mulching.
    Type: Grant
    Filed: April 26, 1996
    Date of Patent: July 21, 1998
    Assignee: Fiberweb
    Inventors: Philippe Ehret, Kimmo Lahteenkorva
  • Patent number: 5783503
    Abstract: Multicomponent thermoplastic continuous filaments are provided, including hollow core multicomponent filaments. The filaments are at least partially splittable into smaller filaments in the absence of mechanical treatment or application of high pressure water jets. The surface energy of the components can be controlled to control separation of the multi-component filaments. Sub-denier and micro-denier filaments of low orientation can be produced from relatively high molecular weight polymers to produce nonwovens of surprising strength, barrier, and cover.
    Type: Grant
    Filed: July 22, 1996
    Date of Patent: July 21, 1998
    Assignee: Fiberweb North America, Inc.
    Inventors: Jay Darrell Gillespie, David Bruce Christopher, Harold Edward Thomas, John Henry Phillips, Scott Louis Gessner, Lloyd Edwin Trimble, Jared Asher Austin
  • Patent number: 5766737
    Abstract: The invention is directed to composite nonwoven laminate fabric having differential softness and flexibility properties. The nonwoven laminate fabric includes a polypropylene meltblown web sandwiched between and bonded to a spunbonded web of polypropylene filaments and a spunbonded web of polyethylene filaments.
    Type: Grant
    Filed: July 23, 1996
    Date of Patent: June 16, 1998
    Assignee: Fiberweb North America, Inc.
    Inventors: Jacqueline A. Willey, Deborah K. Lickfield