Abstract: A hernia belt which is provided in two parts, comprising an abdominal belt portion, having a pair of leg straps which extend downwardly for passing between the legs of a wearer, and a separate back belt portion, which extends around the back of the wearer. Virtually the entire face of the exterior of the abdominal belt portion is formed of hook or loop material, which engages with mating loop/hook surfaces on the ends of the back belt portion. The combination of the abdominal belt portion having virtually its entire surface covered with hook/loop material, and a back belt portion with hook/loop material at its ends, makes it possible to provide virtually universal or “fits all” hernia support.

Abstract: A formable plastic polyolefin material being sold by the Trademark VOLARA® relates to the back support product of the invention. The formable material, with the fabric laminated preferably to both surfaces, is either cut to shape by standard clickers, heat cutting, or other means and then inserted into a die mold where it is formed by compression and heat. The compression and heat are primarily directed to forming channels for stays to be later inserted, and also to form the lateral edge tongues and pockets for securement of the inner wrap ends. The VOLARA® material is desirably laminated on both sides with the external laminate being a nylon, a mesh, sewable fabric. On the other hand, the inside laminate is a coated non-slip copolymer material.

Abstract: An improved knee pad for industrial applications that require kneeling, which has an outer shell, an inner cushion pad within the shell, a laminated fabric pad against the inner cushion pad and extending beyond the ends of the shell, the fabric pad being adapted for contacting a wearer; and straps for conforming the knee pad to the shape of the wearer's knee. A method for making the knee pad is also disclosed.

Abstract: Disclosed is an elbow support having a C-shaped clasp body with at least one foam compression pad extending into the interior of the body for adjustable compression into the forearm of a wearer. An elongated compression strap is attached to an outer surface of the clasp body and extends around the clasp. The strap has a buckle at one end and a releasable securable device at the other end. The end with the releasable secureable device loops through the buckle and doubles back on itself for releasable attachment. This assists in securing the clasp body on the forearm and providing the adjustable compression. The elbow support is fabricated by an improved method. Pursuant to this method, a clasp body blank is cut from a sheet of thermosetting closed cell foam which is laminated with fabric. The cut clasp body blank is selectively compressed to form a compressed clasp body, from which integrally protrudes at least one compression pad in a substantially uncompressed form.

Abstract: Disclosed is an ankle support which includes a low temperature, formable plastic, closed-cell foam sewn to a soft orthopedic appliance to provide the desired rigidity and conformability, and a method of making the same. The closed-cell foam is in a skeletal configuration comprising a relatively wide collar for encircling the leg of a wearer and supporting a plurality of relatively narrow elongated stiffeners depending therefrom substantially normal thereto. At least one of the stiffeners terminates in a J-shape. In producing the new brace, a polyolefin foam is laminated with nylon fabric on both of its surfaces. The laminated foam is then cut to desired blank shape. This blank is then sewn to the fabric of the soft brace, also in flat blank shape. The soft brace is then sewn into its sock configuration. The combined foam sheet and attached soft brace blanks in a sock configuration are then mounted upon a male die and subjected to low temperature heat and pressure forming.

Abstract: A thumb wrist splint with a main body portion which includes a plurality of straps for encircling the wrist and securing the same firmly to the wrist with desirable palmar and dorsal stays. A sewn thumb spica/splint is fabricated, and finished by normal binding around the periphery. The thumb strap loop is fixed to the splint and a removable securable anchor is also applied to the spica/splint. The spica/splint is a VOLARA® grade polyolefin closed foam material which is desirably laminated to nylon cloth on one side. The sewn thumb spica is secured to the main body portion. Thereafter, the entire blank, as just described, is positioned over an anvil intended to form a curvilinear pattern to the thus encapsulated VOLARA® so that it will conform to the upper portion of the wrist. Once secured in place on the wrist by means of the straps around the wrist portion, the thumb strap is secured.

Abstract: A tennis elbow band with a body having an end tab at one end, a strap portion, a thermal packet pocket secured to the strap at a position remote from the end tab, and a combination leverage loop and shield at the far end remote from the end tab to give mechanical assistance in tightening the band prior to securement by the end tab overlapping a portion of the strap. The thermal packet pocket is positioned immediately at the leverage loop at the end of the strap and removably receives a thermal packet. The method of the present invention is directed primarily to determining the condition of the patient, and thereafter removing the thermal packet and conditioning it to the desired temperature of either cold or heat and thereafter inserting the same into the band pocket.

Abstract: A thumb wrist splint with a main body portion which includes a plurality of straps for encircling the wrist and securing the same firmly to the wrist with desirable palmar and dorsal stays. A sewn thumb spica/splint is fabricated, and finished by normal binding around the periphery. The thumb strap loop is fixed to the splint and a removable securable anchor is also applied to the spica/splint. The spica/splint is a VOLARA.RTM. grade polyolefin closed foam material which is desirably laminated to nylon cloth on one side. The sewn thumb spica is secured to the main body portion. Thereafter, the entire blank, as just described, is positioned over an anvil intended to form a curvilinear pattern to the thus encapsulated VOLARA.RTM. so that it will conform to the upper portion of the wrist. Once secured in place on the wrist by means of the straps around the wrist portion, the thumb strap is secured.

Abstract: A patella strap which the patella strap has a forward patella press which optionally includes a horse shoe shaped gel. Laterally of the patella press on both sides, buckles are provided which assist in securing the tension of the strap, provision is made for an angulated tension control which permits the patella strap to be used in the inferior or superior position with equal facility. The elasticized patella press allows individual tension control. The elastic patella press also provides the pocket for securing the viscoelastic insert. The band which engages the laterally positioned buckles optionally, but desirably, has an underlying leather like strap which prevents the buckle from contacting the skin of the body. The rear mounting body strap is inserted at both ends into the guide of the buckle, opposing the opening to receive the elasticized patella press which holds the patella engaging portion in place.

Abstract: A patella strap which the patella strap has a forward patella press which optionally includes a horse shoe shaped gel. Laterally of the patella press on both sides, buckles are provided which assist in securing the tension of the strap, provision is made for an angulated tension control which permits the patella strap to be used in the inferior or superior position with equal facility. The elasticized patella press allows individual tension control. The elastic patella press also provides the pocket for securing the viscoelastic insert. The band which engages the laterally positioned buckles optionally, but desirably, has an underlying leather like strap which prevents the buckle from contacting the skin of the body. The rear mounting body strap is inserted at both ends into the guide of the buckle, opposing the opening to receive the elasticized patella press which holds the patella engaging portion in place.

Abstract: A tennis elbow band with a body having an end tab at one end, a strap portion, a thermal packet pocket secured to the strap at a position remote from the end tab, and a combination leverage loop and shield at the far end remote from the end tab to give mechanical assistance in tightening the band prior to securement by the end tab overlapping a portion of the strap. The thermal packet pocket is positioned immediately at the leverage loop at the end of the strap and removably receives a thermal packet. The method of the present invention is directed primarily to determining the condition of the patient, and thereafter removing the thermal packet and conditioning it to the desired temperature of either cold or heat and thereafter inserting the same into the band pocket.

Abstract: Disclosed is an accessory base for use with lifting belts. Typically, lifting belts have flaps extending from a lumbar section containing loop fastening material on the exterior sides, and side pulls containing hook fastening material on the interior sides, whereby the hook fastening material on the side pulls can matingly engage the loop fastening material on the exterior sides of the flaps. In effect, the side pulls and flaps utilized according to the present invention for the "sandwiching-type" securement of the accessory base between the side pull and the belt flaps. The accessory base has a hook fastening portion on its inside and a loop fastening portion on its outside to the end that the accessory base can secure itself to the underlying belt flaps, and then be locked in place by the side pulls in sandwich effect.

Abstract: A shaped lifting belt and method in which the shape is provided by deepening the central lumbar panel in the rear to a depth of at least an additional half of the depth of the side wraps, providing the lumbar panel with expandable elements, and then separating the ends of the wrap from the lumbar panel by shape panels which are stretchable and positioned to engage the upper rear portion of the hips is disclosed. The method of the invention requires the wearer to first engage the lifting belt assembly and secure the suspenders in the forward desirable position. Thereafter, the shape straps are secured to the inner portion of the wrap ends. The wrap ends are then secured to a central portion of the body followed by substantially encircling the same with the side pulls. Where coloring is desired, the suspender assembly may be of a different color than the belt itself, and optionally a removable side pull may be color coded or otherwise decorated to suit the application.

Abstract: A unisize type lifting belt containing basically three elements: the underlying wrap assembly with expandable back panel and overlapping closure ends; suspenders with four adjustable ends to secure to the underlying wrap assembly at varying positions in front and at two positions varying vertically in the rear; and expandable side pull portions which have a pair of elastic band portions and removably secured end tabs is disclosed. The expandable side pulls are normally applied by snugly securing the side pulls to the underlying wrap assembly prior to lifting.