Abstract: A frame structure is provided for a reciprocating mold plate type food product forming apparatus. The frame structure includes an angular strut configuration for resisting horizontal reciprocating forces caused by the reciprocating mold plate and associated drive, and a tie rod arrangement for resisting separation-reaction forces caused by food product compression by a plunger in a pump cylinder of a food product pump. A base plate supports the frame structure. A first angular strut extends from a rear location forwardly and upwardly to an elevated central location and is fixed to the frame portion. A second angular strut extends from a forward location rearward and upwardly to the elevated central location and is fixed to said frame portion. The first and second struts transfer the horizontal component of the reciprocating forces into the base plate. A plurality of tie rods span between a backing plate that mounts a hydraulic cylinder that drives the plunger, and the pump cylinder.

Abstract: An improved hydraulic system is provided for a reciprocating mold plate, patty-forming apparatus wherein food product is delivered under pressure from a pump cylinder to mold plate cavities. The plunger is driven during a first phase by force from a hydraulic cylinder from a retracted position distant from the pump cylinder to a ready position initially compressing food product loaded into said pump cylinder. Thereafter, the plunger is driven during a second phase by the hydraulic cylinder to load food product under pressure into the mold plate cavities. The hydraulic cylinder is supplied with hydraulic fluid during the first phase by a low pressure hydraulic fluid pump and during the second phase by a high pressure hydraulic fluid pump. According to the invention, the low pressure hydraulic fluid pump and the high pressure hydraulic fluid pump are positioned within a reservoir, at least partially submerged in hydraulic fluid held within the reservoir, during operation.

Abstract: A loaf end trimming station for a high speed food loaf slicing machine, includes a frame, a first knife and a second knife spaced apart along the frame and oriented in positions corresponding to a lead end trimming location and a trailing end trimming location of a food loaf. The trimming station includes a loaf cutting support for receiving the loaf, and a motive mechanism to move the loaf cutting support toward the knives to trim ends off of the loaf. The trimming station includes a loaf staging support, wherein the loaf cutting support deposits the loaves on the loaf staging support after being trimmed by the knives. The loaf staging support is tiltable between a staging position to collect trimmed loaves and a loading position to deliver trimmed loaves to the high speed food loaf slicing machine.

Abstract: A slicing machine includes a machine frame having a food loaf delivery path arranged in a longitudinal direction, and a cutting assembly arranged in the delivery path. The cutting assembly has two longitudinally directed reciprocating blades facing upstream in the delivery path. In operation, the loaf is pressed through the cutting assembly which cuts the loaf into quarter sections. A slicing blade is arranged in the delivery path downstream of the cutting assembly, the slicing blade arranged to slice the sectioned food loaf transversely to the longitudinal direction.

Abstract: A loaf reload mechanism for a slicing machine that includes a loaf-loading position wherein during a loading operation a loaf is placed in the loaf-loading position to be engaged by a gripper and driven into a cutting plane. The loaf reload mechanism includes a loaf-staging position located over the loaf-loading position, the loaf-staging position having a lowering mechanism to position a loaf from the loaf-staging position to the loaf-loading position. The reload mechanism also includes a loaf-ready position located laterally adjacent to the loaf-staging position, and a sweep mechanism configured to laterally move a loaf from the loaf-ready position into the loaf-staging position.

Abstract: A cooling air system is provided for a patty-forming apparatus having a machine base that includes an enclosing wall and contains equipment within the machine base that generates heat, such as electric motors, electrical and control equipment. The machine base includes an air inlet opening and an air outlet opening through the enclosing wall. At least one air fan is arranged to move outside air from the air inlet opening to the air outlet opening. A first air damper is arranged to close the air inlet opening. A second air damper is arranged to close the air outlet opening. The first and second air dampers are configured to automatically close if power is interrupted to the apparatus. The dampers each includes a cover or plate and at least one inlet pneumatic cylinder that elevates the cover above the inlet or outlet opening when energized, allowing outside air to pass through the machine base.

Abstract: A reciprocating mold plate food patty-forming machine is provided that includes a mold plate that reciprocates between a cavity fill position and a patty discharge position. The mold plate is movable beneath a mold cover. A mold cover lifting apparatus is provided as part of the machine and comprises a primary threaded drive that is configured to support and elevate the mold cover and which elevates or lowers upon input of rotary power to raise or lower the mold cover. A motor is operatively connected to the primary threaded drive to input rotary power to the primary threaded drive. A secondary threaded element follows the primary threaded drive and is configured to support the mold cover if the primary threaded drive fails.

Abstract: A food product hopper assembly is provided for a food patty molding machine. The food product hopper of the assembly is configured for containing a supply of food product and is in flow-communication with a food delivery apparatus for discharging food product from the hopper. The hopper is hinged along one side to a machine housing and can be pivoted upwardly to reveal a hopper bottom for cleaning and inspection. Hopper sidewalls define an open bottom face and the food delivery apparatus comprises a hopper conveyor having a top conveying surface closing a substantial portion of the open bottom face. The hinge arrangement comprises a hinge shaft fixed to the hopper and supports carried by the housing, the support having an aperture wherein the hinge shaft is journaled for rotation about an axis of the shaft by the aperture.

Abstract: A sealing arrangement is provided for a product weigh scale for a food processing apparatus the weigh scale including a support for supporting a product, a member that carries the support, and a weight sensor that senses vertical load on the member. The sealing arrangement includes a seal surrounding the member beneath the support, the seal having a first sealing surface configured to be sealed against a cabinet, and a second sealing surface. The seal is movable between an inactive position wherein the second sealing surface is out of contact with the support and a sealing position wherein the second sealing surface seals against the support. The seal includes a stationary part having the first sealing surface and a sliding part having the second sealing surface. A plurality of springs urge the sliding part toward the sealing position and a source of pressurized fluid is injected between the sliding part and the stationary part to urge the sliding part toward the inactive position.

Abstract: A food product alignment device for a conveyor includes a plurality of upright pins that act in pin pairs to align respective food products that approach the pin pairs on a moving conveyor. Particularly for round food products or food product stacks, a misaligned round food product will slightly pivot on the moving conveyor when contacting a first pin to be evenly positioned between the two pins of the respective pin pair. The pins are retractable to a position beneath the conveyor after the food products are aligned to allow the aligned food products to continue proceeding on the conveyor.

Abstract: A food patty-forming apparatus for forming food patties from pressurized food product includes a mold plate that is guided to reciprocate longitudinally between a fill position and a discharge position. The mold plate has a cavity that is open to the source of pressurized food product when in the fill position. The cavity is exposed when in the discharge position. A mold pattern having open areas and solid areas is arranged adjacent a first face of the cavity, and indented from a second face. A knockout plunger has open areas corresponding to the solid areas of the pattern and solid areas corresponding to the open areas of the mold pattern. The knockout plunger is shaped to allow the solid areas of the plunger to penetrate into the cavity past the first face of the cavity around the solid areas to displace a patty formed in the cavity.

Abstract: A mold plate for a reciprocating mold plate food patty-forming apparatus has at least one laterally contoured region extending longitudinally. The contoured region has a raised top surface and a raised bottom surface. The mold plate has at least one cavity through the contoured region. A support plate has a recessed top surface extending longitudinally and corresponding in shape to the raised bottom surface of the mold plate and a fill opening in communication with the cavity when the mold plate is in the fill position during reciprocation of the mold plate. A breather plate has a recessed bottom surface extending longitudinally and corresponding in shape to the raised top surface of the mold plate. The top and bottom recessed surfaces of the support and breather plates respectively together form a longitudinal channel that closely conforms to the contoured region of the mold plate.

Abstract: A sheet interleave system for a reciprocating mold plate patty-forming apparatus includes a hopper for holding sheets, a shuttle, a sheet transfer device, at least one precise position controlled motor, and a drive train. The shuttle has a sheet-holding frame that is slidable between a sheet receiving position and a sheet dispensing position beneath knockout cups of the patty-forming apparatus. The sheet transfer device has a suction device for gripping a sheet from the hopper. The suction device is moveable from a position to grip a sheet from the hopper to a position to place the sheet on the sheet holding frame. The drive train is driven by one or two precise position controlled motor. The drive train is mechanically connected to the carriage and to the sheet transfer device to impart controlled motion thereto.

Abstract: A stacking conveyor for receiving slices cut from a food loaf or slab includes a frame, an endless belt conveying surface, a carrier, a plurality of pins, and a motive mechanism. The endless belt conveying surface is supported by the frame. The carrier is arranged beneath the top surface of the endless belt conveying surface. The plurality of pins protrude upward from the carrier, each of the pins having a sharp top end. The motive mechanism is configured for raising the carrier to elevate the top ends of the pins above the top surface of the endless belt conveying surface to receive and impale a first slice of a stack. The pins are then retracted beneath the conveying surface.

Abstract: A tube valve and manifold arrangement for switching food product pumps is incorporated into a molding machine. The tube valve includes either a central outlet or two selectable sets of progressively sized outlet openings, with the smallest outlet opening closest to the active plunger, and the largest opening furthest from the active plunger. The tube valve includes grooves or depressions formed on its outside surface. The depressions are oriented to be at least partially open to the pump cavity that is not actively filling. Grooves and bores are in fluid communication with the depressions to allow air trapped in the off line pump cavity to be expelled to the hopper. The tube valve mounting assembly includes inboard and outboard bushings located externally on opposite lateral sides of the valve manifold that are removably fastened to the outside of the valve manifold.

Abstract: An apparatus is provided for filling food product drafts into packages. A supply of open top containers are arranged in rows and carried by an elongated web of film and are movable by the web into a fill station. A shuttle conveyor has a retractable and extendable conveying surface, the conveying surface arranged above the fill station and having an end region extendable to a position arranged to deposit food product drafts into the containers of the first row by circulation of the conveying surface. The conveying surface is retractable, or extendable, to reposition the end to a position arranged to deposit food product drafts carried on the conveying surface into the containers of the second row and each subsequent row. A tamping apparatus is carried by the conveyor to retract or extend with the conveying surface end.

Abstract: A method for optimizing yield from a slicing apparatus, includes scanning and weighing a carcass, slab or loaf upstream of a slicing head of the slicing apparatus. The carcass, slab or loaf weight is divided by a desired pre-selected portion weight to determine the number of slices to be made. A remainder portion is allocated to an intermediate position along the carcass, slab or loaf to be sliced from the carcass, slab or loaf before a butt end portion, gripped by a gripper of the slicing apparatus, reaches the slicing head. The butt end portion is pre-arranged to be the desired pre-selected portion weight or at least an acceptable pre-selected portion weight. The butt end portion can then be released by the gripper as a desired or acceptable weight portion.

Abstract: A method of classifying slices or a portion cut from a food product according to an optical image of the slice. After a slice is removed from a food product loaf the slice is passed into an image field of a digital image receiving device. A control generates a pixel-by-pixel image data of the slice using input from the digital image receiving device. The control calculates a surface area of the slice from the data, and a fat content of the slice on a pixel-by-pixel basis. The fat content data is compared to at least one predetermined limit and the slice is classified accordingly.

Abstract: The invention provides a slicing and conveying system that includes a slicing blade that cuts slices from a loaf, and an output conveyor located below the slicing blade for receiving the slices in a draft. A control system automatically adjusts a lateral movement of the output conveyor to form a laterally shingled draft of a consistent width in response to a sensed lateral dimension of the loaf being sliced. The control system includes a displacement sensor carried by a laterally adjustable guide assembly adjacent to the slicing blade. The displacement sensor is signal-connected to a control. The control is signal-connected to the output conveyor to control the lateral movement of the output conveyor according to the lateral dimension of the loaf sensed by the displacement sensor. As an additional aspect, the slices can be shingled in the longitudinal direction to form a two dimensional footprint.

Abstract: A method and apparatus for forming molded food products having an outer first component and an inner second component is provided. The apparatus includes a pressurized supply of first component and a pressurized supply of second component. A mold housing extends along a first direction. A first end portion and a second end portion are arranged to be movable along the first direction within the mold housing and to be separated by a pre-selected distance along the first direction. An injector tube is in fluid communication with the supply of pressurized second component. The first and second end portions are arranged to be contained within the mold housing in a fill position to form a mold cavity within the mold housing around the injector tube. The mold cavity has an inlet in fluid communication with the supply of pressurized first component when in the fill position to receive first component to form a shell having an inside void.