Abstract: A system, suitable for high-speed operation, by which raw product (45), such as a slab of meat, can be accurately processed, such as by slicing into segments of desired weight, comprises a product profiling apparatus (15). The product profiling apparats (15) meassures the profile of the physical process. The product profiling apparatus (15) includes line lasers (75, 85) for directing a line of light across the upper and lower surfaces of the product (45) and visual image cameras (80, 90) directed toward the profile surface to capture, at fixed increments, the product profile. The product may also be weighed and the product density determined from the overall profile measurements. A controller (150) receives this data, and instructs the physical process accordingly.

Abstract: An improved stopping mechanism is provided for a conveyor that accepts one or more streams of product input and converts the one or more streams to a format that is suitable for automatic loading to a subsequent machine, wherein a stack of slices must be temporarily stopped on the conveyor while moving. The stopping mechanism includes a lower stop having a lower stack-engaging portion and a lift portion, the lift portion selectively actuatable to elevate the lower stack-engaging portion to engage a bottom surface of the stack and to lift the stack above the conveying surface. The stopping mechanism further includes an upper stop having an upper stack-engaging portion and a lowering portion, the lowering portion selectively actuatable to lower the upper stack-engaging portion to engage an upper surface of the stack.

Abstract: An improved orifice plate assembly for a loaf slicing machine, the orifice plate assembly located adjacent to a moving slicing blade includes a frame defining an opening and a first orifice-defining member and a second orifice-defining member slidably mounted together slidably on the frame. The first orifice-defining member and the second orifice-defining member, together define an orifice. An adjustment mechanism is operatively connected to the frame and to each of the first and second orifice-defining members, the adjustment mechanism when adjusted changes the orifice dimension between the first and second orifice-defining members without substantially changing a centerline location of the orifice. The adjustment mechanism includes a stud fixed to the first orifice-defining member, and two links pivotally mounted to the frame and engaged to two rods fixed to the second orifice-defining member.

Abstract: A slicing and conveying system forms a three or more flavor-combined draft. A first slicing machine slices a succession of first and third slices in first and third shingled drafts. A second slicing machine slices a succession of second slices in second shingled drafts. A pass-through conveyor transfers the first draft to an output conveyor of the second slicing machine, wherein the second draft is added to the first draft to form a first combined draft. An overlap conveyor receives the first combined draft and merges the first combined draft with the third draft on the overlap conveyor to form an elongated combined draft. Optical sensors determine lengths of the first draft, the second draft, the third draft, and/or the elongated combined draft.

Abstract: A conveying surface for a slicing apparatus that can be moved in two orthogonal directions in a coordinated manner to allow a depositing of slices in a pattern on the conveying surface. The conveying surface can be an endless belt conveyor circulated in the longitudinal direction by a servo-motor via a telescopic drive shaft and shifted in the lateral direction by servo-motor driving a crank arm mechanism.

Abstract: A patty-forming apparatus includes a mold plate having patty-forming cavities and a breather plate arranged over the mold plate. A fill slot is arranged below or above the mold cavities to fill food product into the mold cavity when the mold plate is in a fill position. The breather plate, arranged on a side of the mold plate opposite the fill slot, includes a fill recess open toward the mold plate and arranged to be in registry with the cavities when the mold plate is in the fill position to increase a transverse food product flow area along the longitudinal direction to assist filling of the cavity with food product.

Abstract: A loaf reload mechanism for a slicing machine that includes a loaf-loading position wherein during a loading operation a loaf is placed in the loaf-loading position. During loading a gripper moves from a home position clear of a loaf in the loaf-loading position to an engagement position wherein the gripper engages a trailing end of the loaf. During a slicing operation, the gripper moves with the loaf along a longitudinal path into a slicing plane of a moving slicing blade until the loaf is effectively entirely sliced by the blade. The gripper is then retracted in a reverse direction to the home position. The loaf reload mechanism includes a loaf-staging position over the loaf-loading position, the loaf-staging position having a lowering mechanism to position a loaf from the loaf-staging position to the loaf-loading position.

Abstract: The invention provides a slicing and conveying system that includes a slicing blade that cuts slices from a loaf, and an output conveyor located below the slicing blade for receiving the slices in a draft. A control system automatically adjusts a lateral movement of the output conveyor to form a laterally shingled draft of a consistent width in response to a sensed lateral dimension of the loaf being sliced. The control system includes a displacement sensor carried by a laterally adjustable guide assembly adjacent to the slicing blade. The displacement sensor is signal-connected to a control. The control is signal-connected to the output conveyor to control the lateral movement of the output conveyor according to the lateral dimension of the loaf sensed by the displacement sensor. As an additional aspect, the slices can be shingled in the longitudinal direction to form a two dimensional footprint.

Abstract: A slicing and conveying system forms a three or more flavor-combined draft. A first slicing machine slices a succession of first slices. A first output conveyor beneath the first slicing machine receives the first slices in a first draft. A second slicing machine slices a succession of second slices. A second output conveyor beneath the second slicing machine receives the second slices in a second draft. A pass-through conveyor transfers the first draft to the second output conveyor, wherein the second draft is added to the first draft to form a first combined draft. The first slicing machine also slices a succession of third slices in a third draft. An overlap conveyor receives the first combined draft and merges the first combined draft with the third draft on the overlap conveyor to form an elongated combined draft. A first optical sensor determines a length of the first draft. A second length sensor determines a length of the second draft. A third length sensor determines a length of the third draft.

Abstract: A feed conveyor is operable in a first direction to deposit a stream of articles across a width of a downstream conveyor operating along a second direction, the second direction being at an angle to the first direction. The feed conveyor is an extendable conveyor that is accurately controlled for circulating speed, extension speed and retraction speed, to deposit articles transversely onto the downstream conveyor in a tightly spaced, grid pattern. The extension and retraction speed are controlled by a first servomotor and the conveying speed of the feed conveyor is controlled by a second servomotor.

Abstract: A control for a weigh scale associated with a continuously moving conveyor which is capable of mathematically positioning the sample period on each product weight waveform. The control first triggers on a predetermined sensed weight. The control determines a first inflection point on the weight waveform defined as the “maximum positive slope.” Once the maximum positive slope is found, the control begins recording weight samples at a sampling rate. The control checks the weight waveform of sampled weights for a slope which is a first pre-selected percentage of the maximum slope but negative in slope value. This point is determined as the “weight-off-scale” point. When the weight-off-scale point is reached, then the control looks backward through the recorded data of weight samples to find another point which has a slope which is a second preselected negative percentage of the maximum positive slope. This point is defined as the “end sample position.

Abstract: A conveying surface for a slicing apparatus that can be moved in two orthogonal directions in a coordinated manner to allow a depositing of slices in a pattern on the conveying surface. The conveying surface can be an endless belt conveyor circulated in the longitudinal direction by a servo-motor via a telescopic drive shaft and shifted in the lateral direction by servo-motor driving a crank arm mechanism.

Abstract: A mold plate assembly for a patty-forming apparatus includes a reciprocating mold plate having patty-forming cavities, with at least two rows of cavities aligned in a longitudinal direction, and a fill plate arranged facing the mold plate. The mold plate reciprocates between a cavity fill position and a patty discharge or knock-out position. Fill slots are arranged through the fill plate to fill food product into said mold cavities when the mold plate is in the fill position. A valve plate is provided facing the fill plate and having valve openings corresponding to the fill openings of the fill plate. The valve plate is reciprocated between an open and a closed position, to fill food product into the mold cavities when the mold plate is in the fill position, and the valve plate is in an open position, or to prevent flow through the fill openings when the valve plate is in the closed position.

Abstract: A slicing machine including a slicing blade for slicing at least first and second product loaves disposed in a side-by-side arrangement using a single rotation of the slicing blade is set forth. A single rotation of the slicing edge about the center of rotation results in a penetration gradient into each of the first and second product loaves that diminishes in magnitude over the single rotation. To this end, the slicing edge may have a profile defined a plurality of constant radius sections. Each constant radius section has a section center defining the center of the constant radius for that constant radius section. Further, each constant radius section has a section center differing from the section center of an adjacent constant radius section. Such a blade and its associated slicing station provide great control of slices from the loaves as they proceed from the loaf to a receiving conveyor of the slicing station.

Abstract: A mold plate assembly for a patty-forming apparatus includes a reciprocating mold plate having patty-forming cavities, with at least two rows of cavities aligned in a longitudinal direction, and a fill hole located rearwardly of the cavities. The assembly includes a bottom fill plate and a top fill plate structure arranged facing opposite sides of the mold plate. The mold plate reciprocates between a cavity fill position and a patty discharge or knock-out position. Outlet slots are arranged through the top fill plate structure to deliver food product into said mold cavities when the mold plate is in the fill position. During filling of food product into the cavities, a pressurized food product flow distribution path is established through the bottom fill plate, through the fill hole of the mold plate, through the top fill plate structure, through the outlet slots and into the cavities.

Abstract: A patty forming machine includes a frame structure supporting a compartment which encloses a mechanical reciprocating device, the compartment having a front wall. A mold plate locate outside of the front wall includes cavities for receiving food product for the formation of patties. At least one drive rod having a circular cross-section penetrates the front wall and connects the mold plate to the reciprocating device. The machine also includes a vacuum bar assembly having a vacuum bar for interleaving flexible paper sheets with formed patties. The vacuum bar is driven by a reciprocating rod having a round cross-section and penetrating through the front wall of the housing to operatively connect the vacuum bar to the reciprocating device. The frame structure of the machine is underlied by a bottom skin which is spaced below a horizontal frame to provide an access gap for clear viewing and maintenance of a top of the bottom skin.

Abstract: A mold plate assembly for a patty forming apparatus includes a mold plate having patty forming cavities and a breather plate arranged facing the mold plate. A fill slot is arranged facing the mold cavities, on a side opposite the breather plate, to fill food product into said mold cavity when the mold plate is in a filling position. The breather plate includes first breather holes at a remote position from the inlet slot to discharge air to ensure an even and uniform filling of the food product into the cavity, and second breather holes located close to the fill slot to relieve filling pressure at that location to avoid the formation of a ridge on the finished formed food patty.

Abstract: A patty forming machine includes a mechanical compartment having a front wall and surrounding a reciprocating device, a reciprocating mold plate having cavities for forming patties, and a reciprocating knock-out device for knocking the patties from the mold plate. The knock-out device includes vertically reciprocating knock-out rods, knock-out bar arms connected to the knock-out rods, a bar connected to the knock-out bar arms, and a plurality of cups connected to the bar. The knock-out rods are guided both above and below the knock-out bar arms for vertical reciprocating movement. The knock-out rods are connected together by a tie rod and clamp blocks located at opposite ends of the tie bar. The knock-out rods are driven into vertical reciprocation by knock-out arms which are driven to pivot by rotating cams.

Abstract: The present invention provides a yield monitoring system for a slicing and packaging apparatus. In accordance with one embodiment of the system, the system includes at least one product input scale, a slicing mechanism for slicing the product after the product has been weighed on the at least one product input scale, and at least one product output scale capable of weighing the product after slicing by the slicing mechanism to determine a post-processing weight. A yield monitor is connected to electronically receive weight information corresponding to the weight of product weighed by the at least one product input scale and the at least one product output scale. The yield monitor uses the received weight information to provide system yield data to a user via a screen, print-out, electronic data, etc.. Preferably, the system also includes a makeweight scale that is disposed at a makeweight station. The makeweight scale is connected to electronically communicate makeweight data to the yield monitor.

Abstract: A high speed slicing machine feeds two or more food loaves continuously along parallel loaf paths through an orifice member into a slicing station for slicing by one cyclically driven knife blade; the slices are stacked or shingled in groups on a receiving conveyor below the slicing station. There are two independent loaf feed drives; slices from one loaf may be thicker than slices from the others. Each loaf feed drive advances at least one loaf into the slicing station, partly by gravity and partly by a positive loaf feed drive. Each positive loaf feed drive comprises a pair of angularly converging "short" conveyors; adjustments and bias are provided for each set of "short" conveyors. In the slicing station, an arcuate blade is rotated along a closed cutting path that intersects the ends of food loaves fed into the slicing station. A conveyor system discharges groups of food loaf slices after they are weighed.