Patents Assigned to Formlabs, Inc.
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Publication number: 20170197363Abstract: According to some aspects, a method of additive fabrication is provided wherein a plurality of layers of material are formed on a build platform, the method comprising forming a layer of material in contact with a substrate and further in contact with either a previously formed layer of material or the build platform, the substrate being an actinically transparent, flexible, composite material, and subsequent to the forming of the layer of the material, actively separating the layer of material from the substrate.Type: ApplicationFiled: December 22, 2016Publication date: July 13, 2017Applicant: Formlabs, Inc.Inventor: BEN FRANTZDALE
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Publication number: 20170057174Abstract: According to some aspects, an additive fabrication device is provided comprising a container removably attached to the additive fabrication device, and a detector configured to sense a fluid level of photopolymer resin within the container, wherein said detector does not contact said container.Type: ApplicationFiled: August 26, 2016Publication date: March 2, 2017Applicant: Formlabs, Inc.Inventors: Dmitri Megretski, Manuel Odendahl, Eric M. Van Albert, Hugh L. Medal
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Publication number: 20170057177Abstract: According to some aspects, an additive fabrication device is provided configured to form layers of material on a build platform, each layer of material being formed so as to contact a container in addition to the build platform and/or a previously formed layer of material. The additive fabrication device may comprise a container and a wiper, wherein the wiper comprises a wiper arm and a wiper blade coupled to said wiper arm using a pivoting coupling.Type: ApplicationFiled: August 26, 2016Publication date: March 2, 2017Applicant: Formlabs, Inc.Inventors: Ian Ferguson, Konstantinos Oikonomopoulos, Steven Thomas, Ben FrantzDale, Nicholas M. Sohn
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Publication number: 20170057178Abstract: According to some aspects, a method of additive fabrication is provided wherein a plurality of layers of material are formed on a surface of a build platform, each layer of material being formed so as to contact a container in addition to the surface of the build platform and/or a previously formed layer of material. The method comprises forming a layer of material in contact with the container and in contact with a previously formed layer of material, and subsequent to the forming of the layer of the material, separating the layer of material from the container by simultaneously applying a first force to the layer of the material in a direction perpendicular to the surface of the build platform, and a second force to the layer of the material in a direction parallel to the surface of the build platform.Type: ApplicationFiled: August 26, 2016Publication date: March 2, 2017Applicant: Formlabs, Inc.Inventors: Ben FrantzDale, Steven Thomas, Nicholas M. Sohn
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Publication number: 20170036398Abstract: According to some aspects, an additive fabrication device for forming solid objects within a build region is provided, the device comprising a laser source, an aspheric lens configured to receive light emitted by the laser source and to produce a light beam having a circular cross section at at least one position inside the build region, and at least one mirror configured to be actuated to reflect the light beam toward a selected position within the build region.Type: ApplicationFiled: August 5, 2015Publication date: February 9, 2017Applicant: Formlabs, Inc.Inventors: Alexander Gumennik, Amira Eltony
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Publication number: 20160136896Abstract: According to some embodiments, a method of optimizing an additive fabrication process for an object is provided, the method comprising obtaining a representation of an intermediate form of the object, the intermediate form being an expected shape of the object when partially fabricated by the additive fabrication process, simulating one or more forces expected to be applied to the intermediate form of the object during the additive fabrication process, evaluating one or more results of the simulating step against one or more criteria, and adapting the additive fabrication process based at least in part on a result of the evaluating.Type: ApplicationFiled: November 17, 2014Publication date: May 19, 2016Applicant: Formlabs, Inc.Inventor: Shane Wighton
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Publication number: 20160129645Abstract: Some aspects provide a method of generating a support structure for an object, the support structure and the object to be fabricated via one or more additive fabrication techniques, comprising identifying one or more regions of the object as one or more regions to which mechanical support is to be provided, identifying one or more support points within at least a first region of the one or more regions, and generating the support structure for the object, the support structure comprising one or more support tips coupled to the object at the one or more support points, the support tips being generated based at least in part on a direction normal to the surface of the object at the respective support point.Type: ApplicationFiled: October 2, 2015Publication date: May 12, 2016Applicant: Formlabs, Inc.Inventors: Shane Wighton, Maxim Lobovsky, Matthew Keeter, Akimitsu Hogge
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TECHNIQUES FOR APPLYING A PEEL OPERATION DURING ADDITIVE FABRICATION AND RELATED SYSTEMS AND METHODS
Publication number: 20160052205Abstract: According to some aspects, an additive fabrication device is provided. The additive fabrication device may be configured to form layers of material on a build platform, each layer of material being formed so as to contact a container in addition to the build platform and/or a previously formed layer of material, and may comprise a build platform, a container, and a plurality of mechanical linkages each independently coupled to the container and configured to move the container relative to the build platform.Type: ApplicationFiled: August 19, 2015Publication date: February 25, 2016Applicant: Formlabs, Inc.Inventor: Ben FrantzDale -
Publication number: 20160046080Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed is provided. The method may comprise forming a layer of material in contact with a container, and subsequent to the forming of the layer of material, actively bending the container around at least one fixed point such that the layer of material separates from the container. According to some aspects, an additive fabrication apparatus configured to form a plurality of layers of material is provided. The apparatus may comprise a container, a build platform, one or more force generators, and at least one controller configured to, subsequent to formation of a layer of material in contact with the container, actively bend the container around at least one fixed point via the one or more force generators, such that the layer of material separates from the container.Type: ApplicationFiled: August 18, 2014Publication date: February 18, 2016Applicant: Formlabs, Inc.Inventors: Steven Thomas, Yoav Reches, Jason Livingston, Jeffery Morin, Caitlin Reyda
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Publication number: 20160016361Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed on a build platform is provided. The method may comprise forming a layer of material in contact with a container, and subsequent to the forming of the layer of material, rotating the container relative to the build platform and moving the build platform relative to the container, thereby creating an effective fulcrum about an axis, wherein the rotating of the container and moving of the build platform causes the layer of material to separate from the container. According to some embodiments, the container may be configured to rotate about a fixed axis. According to some embodiments, moving the build platform may comprise moving the build platform toward the container.Type: ApplicationFiled: July 17, 2014Publication date: January 21, 2016Applicant: Formlabs, Inc.Inventors: Maxim Lobovsky, Steven Thomas, Ben FrantzDale
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Publication number: 20150352788Abstract: According to some aspects, a storage unit for storing a photopolymer resin is provided. The storage unit may comprise a photopolymer resin, a bottom face comprising at least one region of actinically transparent material, the actinically transparent material being actinically transparent with respect to the photopolymer resin, at least one wall extending upwards from said bottom face comprising at least one region of actinically opaque material, the actinically opaque material being actinically opaque with respect to the photopolymer resin, and a lid comprising the actinically opaque material and removably connectable to the at least one wall.Type: ApplicationFiled: June 9, 2015Publication date: December 10, 2015Applicant: Formlabs, Inc.Inventors: Jason Livingston, Yoav Reches
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Patent number: 9183325Abstract: Some aspects provide a method of generating a support structure for an object, the support structure and the object to be fabricated via one or more additive fabrication techniques, comprising identifying one or more regions of the object as one or more regions to which mechanical support is to be provided, identifying one or more support points within at least a first region of the one or more regions, and generating the support structure for the object, the support structure comprising one or more support tips coupled to the object at the one or more support points, the support tips being generated based at least in part on a direction normal to the surface of the object at the respective support point.Type: GrantFiled: May 12, 2014Date of Patent: November 10, 2015Assignee: Formlabs, Inc.Inventors: Shane Wighton, Maxim Lobovsky, Matthew Keeter, Akimitsu Hogge
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Publication number: 20150145171Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed on a build platform is provided. The method comprises forming a raft structure in contact with the build platform, the raft structure formed from one or more layers of material and comprising at least one removal pocket adjacent to the build platform and forming additional material in contact with the raft structure. According to some aspects, an additive fabrication apparatus configured to form a plurality of layers of material on a build platform is provided. The apparatus comprises the build platform, and at least one controller configured to form a raft structure in contact with the build platform, the raft structure formed from one or more layers of material and comprising at least one removal pocket adjacent to the build platform, and form additional material in contact with the raft structure.Type: ApplicationFiled: September 30, 2014Publication date: May 28, 2015Applicant: Formlabs, Inc.Inventors: Will Walker, Matthew Keeter
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Publication number: 20140303942Abstract: Some aspects provide a method for evaluating a support structure associated with a three-dimensional object, the support structure and object to be fabricated via one or more additive fabrication techniques, comprising obtaining a representation of the support structure, wherein the support structure is configured to provide mechanical support to at least a first region of the object, calculating a supportedness value for the first region of the object, the supportedness value being indicative of a degree of support that the support structure provides to the first region, depicting the support structure and/or the object via a graphical user interface, and indicating the supportedness value for the first region of the object by coloring a portion of the graphical user interface using one or more colors, at least one of the one or more colors being based at least in part on the supportedness value.Type: ApplicationFiled: April 4, 2014Publication date: October 9, 2014Applicant: Formlabs, Inc.Inventors: Shane Wighton, Maxim Lobovsky, Peter Schmidt-Nielsen
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Patent number: D722108Type: GrantFiled: March 13, 2013Date of Patent: February 3, 2015Assignee: Formlabs, Inc.Inventors: Yoav Reches, Jason Livingston, Ian Ferguson, David Cranor, Maxim Lobovsky, Natan Linder
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Patent number: D734788Type: GrantFiled: December 18, 2014Date of Patent: July 21, 2015Assignee: Formlabs, Inc.Inventors: Yoav Reches, Jason Livingston, Ian Ferguson, David Cranor, Maxim Lobovsky, Natan Linder
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Patent number: D777251Type: GrantFiled: August 28, 2015Date of Patent: January 24, 2017Assignee: Formlabs, Inc.Inventors: Yoav Reches, Jason Livingston, Jared Laucks, Konstantinos Oikonomopoulos
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Patent number: D783693Type: GrantFiled: August 11, 2015Date of Patent: April 11, 2017Assignee: Formlabs, Inc.Inventors: Yoav Reches, Jason Livingston, Konstantinos Oikonomopoulos, Craig Broady, Colin B. Raney, Jeffery Morin, Ian Ferguson, Maxim Lobovsky, Natan Linder, Dávid Lakatos