Abstract: According to some aspects, an additive fabrication device is provided comprising a container removably attached to the additive fabrication device, and a detector configured to sense a fluid level of photopolymer resin within the container, wherein said detector does not contact said container.
Type:
Application
Filed:
August 26, 2016
Publication date:
March 2, 2017
Applicant:
Formlabs, Inc.
Inventors:
Dmitri Megretski, Manuel Odendahl, Eric M. Van Albert, Hugh L. Medal
Abstract: According to some aspects, a method of additive fabrication is provided wherein a plurality of layers of material are formed on a surface of a build platform, each layer of material being formed so as to contact a container in addition to the surface of the build platform and/or a previously formed layer of material. The method comprises forming a layer of material in contact with the container and in contact with a previously formed layer of material, and subsequent to the forming of the layer of the material, separating the layer of material from the container by simultaneously applying a first force to the layer of the material in a direction perpendicular to the surface of the build platform, and a second force to the layer of the material in a direction parallel to the surface of the build platform.
Type:
Application
Filed:
August 26, 2016
Publication date:
March 2, 2017
Applicant:
Formlabs, Inc.
Inventors:
Ben FrantzDale, Steven Thomas, Nicholas M. Sohn
Abstract: According to some aspects, an additive fabrication device is provided configured to form layers of material on a build platform, each layer of material being formed so as to contact a container in addition to the build platform and/or a previously formed layer of material. The additive fabrication device may comprise a container and a wiper, wherein the wiper comprises a wiper arm and a wiper blade coupled to said wiper arm using a pivoting coupling.
Type:
Application
Filed:
August 26, 2016
Publication date:
March 2, 2017
Applicant:
Formlabs, Inc.
Inventors:
Ian Ferguson, Konstantinos Oikonomopoulos, Steven Thomas, Ben FrantzDale, Nicholas M. Sohn
Abstract: According to some aspects, an additive fabrication device for forming solid objects within a build region is provided, the device comprising a laser source, an aspheric lens configured to receive light emitted by the laser source and to produce a light beam having a circular cross section at at least one position inside the build region, and at least one mirror configured to be actuated to reflect the light beam toward a selected position within the build region.
Abstract: According to some embodiments, a method of optimizing an additive fabrication process for an object is provided, the method comprising obtaining a representation of an intermediate form of the object, the intermediate form being an expected shape of the object when partially fabricated by the additive fabrication process, simulating one or more forces expected to be applied to the intermediate form of the object during the additive fabrication process, evaluating one or more results of the simulating step against one or more criteria, and adapting the additive fabrication process based at least in part on a result of the evaluating.
Abstract: Some aspects provide a method of generating a support structure for an object, the support structure and the object to be fabricated via one or more additive fabrication techniques, comprising identifying one or more regions of the object as one or more regions to which mechanical support is to be provided, identifying one or more support points within at least a first region of the one or more regions, and generating the support structure for the object, the support structure comprising one or more support tips coupled to the object at the one or more support points, the support tips being generated based at least in part on a direction normal to the surface of the object at the respective support point.
Type:
Application
Filed:
October 2, 2015
Publication date:
May 12, 2016
Applicant:
Formlabs, Inc.
Inventors:
Shane Wighton, Maxim Lobovsky, Matthew Keeter, Akimitsu Hogge
Abstract: According to some aspects, an additive fabrication device is provided. The additive fabrication device may be configured to form layers of material on a build platform, each layer of material being formed so as to contact a container in addition to the build platform and/or a previously formed layer of material, and may comprise a build platform, a container, and a plurality of mechanical linkages each independently coupled to the container and configured to move the container relative to the build platform.
Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed is provided. The method may comprise forming a layer of material in contact with a container, and subsequent to the forming of the layer of material, actively bending the container around at least one fixed point such that the layer of material separates from the container. According to some aspects, an additive fabrication apparatus configured to form a plurality of layers of material is provided. The apparatus may comprise a container, a build platform, one or more force generators, and at least one controller configured to, subsequent to formation of a layer of material in contact with the container, actively bend the container around at least one fixed point via the one or more force generators, such that the layer of material separates from the container.
Type:
Application
Filed:
August 18, 2014
Publication date:
February 18, 2016
Applicant:
Formlabs, Inc.
Inventors:
Steven Thomas, Yoav Reches, Jason Livingston, Jeffery Morin, Caitlin Reyda
Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed on a build platform is provided. The method may comprise forming a layer of material in contact with a container, and subsequent to the forming of the layer of material, rotating the container relative to the build platform and moving the build platform relative to the container, thereby creating an effective fulcrum about an axis, wherein the rotating of the container and moving of the build platform causes the layer of material to separate from the container. According to some embodiments, the container may be configured to rotate about a fixed axis. According to some embodiments, moving the build platform may comprise moving the build platform toward the container.
Type:
Application
Filed:
July 17, 2014
Publication date:
January 21, 2016
Applicant:
Formlabs, Inc.
Inventors:
Maxim Lobovsky, Steven Thomas, Ben FrantzDale
Abstract: According to some aspects, a storage unit for storing a photopolymer resin is provided. The storage unit may comprise a photopolymer resin, a bottom face comprising at least one region of actinically transparent material, the actinically transparent material being actinically transparent with respect to the photopolymer resin, at least one wall extending upwards from said bottom face comprising at least one region of actinically opaque material, the actinically opaque material being actinically opaque with respect to the photopolymer resin, and a lid comprising the actinically opaque material and removably connectable to the at least one wall.
Abstract: Some aspects provide a method of generating a support structure for an object, the support structure and the object to be fabricated via one or more additive fabrication techniques, comprising identifying one or more regions of the object as one or more regions to which mechanical support is to be provided, identifying one or more support points within at least a first region of the one or more regions, and generating the support structure for the object, the support structure comprising one or more support tips coupled to the object at the one or more support points, the support tips being generated based at least in part on a direction normal to the surface of the object at the respective support point.
Type:
Grant
Filed:
May 12, 2014
Date of Patent:
November 10, 2015
Assignee:
Formlabs, Inc.
Inventors:
Shane Wighton, Maxim Lobovsky, Matthew Keeter, Akimitsu Hogge
Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed on a build platform is provided. The method comprises forming a raft structure in contact with the build platform, the raft structure formed from one or more layers of material and comprising at least one removal pocket adjacent to the build platform and forming additional material in contact with the raft structure. According to some aspects, an additive fabrication apparatus configured to form a plurality of layers of material on a build platform is provided. The apparatus comprises the build platform, and at least one controller configured to form a raft structure in contact with the build platform, the raft structure formed from one or more layers of material and comprising at least one removal pocket adjacent to the build platform, and form additional material in contact with the raft structure.
Abstract: Some aspects provide a method for evaluating a support structure associated with a three-dimensional object, the support structure and object to be fabricated via one or more additive fabrication techniques, comprising obtaining a representation of the support structure, wherein the support structure is configured to provide mechanical support to at least a first region of the object, calculating a supportedness value for the first region of the object, the supportedness value being indicative of a degree of support that the support structure provides to the first region, depicting the support structure and/or the object via a graphical user interface, and indicating the supportedness value for the first region of the object by coloring a portion of the graphical user interface using one or more colors, at least one of the one or more colors being based at least in part on the supportedness value.
Type:
Application
Filed:
April 4, 2014
Publication date:
October 9, 2014
Applicant:
Formlabs, Inc.
Inventors:
Shane Wighton, Maxim Lobovsky, Peter Schmidt-Nielsen