Patents Assigned to Formlabs, Inc.
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Patent number: 10131095Abstract: According to some aspects, an additive fabrication device for forming solid objects within a build region is provided, the device comprising a laser source, an aspheric lens configured to receive light emitted by the laser source and to produce a light beam having a circular cross section at at least one position inside the build region, and at least one mirror configured to be actuated to reflect the light beam toward a selected position within the build region.Type: GrantFiled: August 5, 2015Date of Patent: November 20, 2018Assignee: Formlabs, Inc.Inventors: Alexander Gumennik, Amira Eltony
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Publication number: 20180319084Abstract: Techniques for illuminating an interior of an enclosure in an additive fabrication device are described. According to some aspects, an additive fabrication device includes a build region into which source material may be disposed and at least one source of electromagnetic radiation configured to direct radiation onto the source material in the build region to thereby form a layer of solid material from the source material. A first heater may be included that is configured to heat at least a portion of the source material in the build region. In some embodiments, an enclosure surrounds the build region and comprises a refractive aperture. In some embodiments, at least one light source is arranged to direct light into the enclosure through the refractive aperture.Type: ApplicationFiled: May 3, 2018Publication date: November 8, 2018Applicant: Formlabs, Inc.Inventors: Eduardo Torrealba, Brian Chan
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Publication number: 20180319081Abstract: Techniques for producing removable build modules for additive fabrication devices are described. According to some aspects, a removable build module may comprise an enclosure having an open top, a fabrication platform arranged in an interior of the enclosure, and at least one actuator incorporated into the enclosure and configured to move the fabrication platform towards and away from the open top of the enclosure.Type: ApplicationFiled: May 3, 2018Publication date: November 8, 2018Applicant: Formlabs, Inc.Inventors: Eduardo Torrealba, Luke Plummer, Brian Chan, Maxim Lobovsky, Shane Wighton, Ian Ferguson
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Publication number: 20180312705Abstract: The present application relates generally to photopolymer blends and related methods for use in an additive fabrication (e.g., 3-dimensional printing) device. According to some aspects, compositions are provided for the modification of a base photopolymer resin. The compositions may comprise colorant agent and/or cure-modifying composition. The compositions may be selected to cause, when combined with the base photopolymer resin to form a photo-curable composition, at least one property (e.g., color, depth of the cure) of the photo-curable composition to fall within a pre-determined range. Related kits and methods are also generally described.Type: ApplicationFiled: April 25, 2018Publication date: November 1, 2018Applicant: Formlabs, Inc.Inventors: Dmitri Megretski, Maximilian Zieringer, Benjamin FrantzDale, Maxim Lobovsky
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Publication number: 20180297291Abstract: Techniques for generating a support structure for an object are provided. In some embodiments, one or more regions of the object are identified as one or more regions to which mechanical support is to be provided and one or more support points within at least a first region of the one or more regions are identified. A support structure may be generated for the object that comprises one or more support tips coupled to the object at the one or more support points, where the support tips being generated based at least in part on a direction normal to the surface of the object at the respective support point. Techniques for providing visual feedback to a user relating to an amount of support that a support structure is expected to provide during fabrication are also provided.Type: ApplicationFiled: June 15, 2018Publication date: October 18, 2018Applicant: Formlabs, Inc.Inventors: Shane Wighton, Maxim Lobovsky, Peter Schmidt-Nielsen
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Publication number: 20180222090Abstract: According to some aspects, a storage unit for storing a photopolymer resin is provided. The storage unit may comprise a photopolymer resin, a bottom face comprising at least one region of actinically transparent material, the actinically transparent material being actinically transparent with respect to the photopolymer resin, at least one wall extending upwards from said bottom face comprising at least one region of actinically opaque material, the actinically opaque material being actinically opaque with respect to the photopolymer resin, and a lid comprising the actinically opaque material and removably connectable to the at least one wall.Type: ApplicationFiled: November 13, 2017Publication date: August 9, 2018Applicant: Formlabs, Inc.Inventors: Jason Livingston, Yoav Reches
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Patent number: 10011079Abstract: Some aspects provide a method of generating a support structure for an object, the support structure and the object to be fabricated via one or more additive fabrication techniques, comprising identifying one or more regions of the object as one or more regions to which mechanical support is to be provided, identifying one or more support points within at least a first region of the one or more regions, and generating the support structure for the object, the support structure comprising one or more support tips coupled to the object at the one or more support points, the support tips being generated based at least in part on a direction normal to the surface of the object at the respective support point.Type: GrantFiled: October 2, 2015Date of Patent: July 3, 2018Assignee: Formlabs, Inc.Inventors: Shane Wighton, Maxim Lobovsky, Matthew Keeter, Akimitsu Hogge
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Patent number: 10011075Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed on a build platform is provided. The method comprises forming a raft structure in contact with the build platform, the raft structure formed from one or more layers of material and comprising at least one removal pocket adjacent to the build platform and forming additional material in contact with the raft structure. According to some aspects, an additive fabrication apparatus configured to form a plurality of layers of material on a build platform is provided. The apparatus comprises the build platform, and at least one controller configured to form a raft structure in contact with the build platform, the raft structure formed from one or more layers of material and comprising at least one removal pocket adjacent to the build platform, and form additional material in contact with the raft structure.Type: GrantFiled: September 30, 2014Date of Patent: July 3, 2018Assignee: Formlabs, Inc.Inventors: Will Walker, Matthew Keeter
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Patent number: 9987800Abstract: According to some embodiments, a method of optimizing an additive fabrication process for an object is provided, the method comprising obtaining a representation of an intermediate form of the object, the intermediate form being an expected shape of the object when partially fabricated by the additive fabrication process, simulating one or more forces expected to be applied to the intermediate form of the object during the additive fabrication process, evaluating one or more results of the simulating step against one or more criteria, and adapting the additive fabrication process based at least in part on a result of the evaluating.Type: GrantFiled: November 17, 2014Date of Patent: June 5, 2018Assignee: Formlabs, Inc.Inventor: Shane Wighton
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Publication number: 20180133973Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed on a build platform is provided. The method may comprise forming a layer of material in contact with a container, and subsequent to the forming of the layer of material, rotating the container relative to the build platform and moving the build platform relative to the container, thereby creating an effective fulcrum about an axis, wherein the rotating of the container and moving of the build platform causes the layer of material to separate from the container. According to some embodiments, the container may be configured to rotate about a fixed axis. According to some embodiments, moving the build platform may comprise moving the build platform toward the container.Type: ApplicationFiled: January 10, 2018Publication date: May 17, 2018Applicant: Formlabs, Inc.Inventors: Maxim Lobovsky, Steven Thomas, Benjamin FrantzDale
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Publication number: 20180126644Abstract: According to some aspects, a container is provided for use in an additive fabrication device configured to fabricate parts by curing a liquid photopolymer to form layers of cured photopolymer. The container may comprise a laminated multi-material layer having an elastic first layer that aids in separation of cured photopolymer from the container in addition to a barrier layer on an upper surface that protects the first layer from exposure to substances in the liquid photopolymer that may not be compatible with the material of the first layer.Type: ApplicationFiled: November 8, 2017Publication date: May 10, 2018Applicant: Formlabs, Inc.Inventors: Marcin Slaczka, Benjamin FrantzDale, Ian Ferguson
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Publication number: 20180104895Abstract: According to some aspects, a method is provided of forming a metallic object via additive fabrication, the method comprising obtaining a geometric description of a first object with an exterior surface, generating a geometric description of a second object, the second object bounded by the exterior surface of the first object and having one or more voids, fabricating said second object via additive fabrication based on said geometric description of the second object, and depositing a metallic material onto said second object, wherein the metallic material is deposited into said voids of second object.Type: ApplicationFiled: October 17, 2017Publication date: April 19, 2018Applicant: Formlabs, Inc.Inventors: Marcin Slaczka, Zachary Zguris, Matthew Keeter
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Patent number: 9895843Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed on a build platform is provided. The method may comprise forming a layer of material in contact with a container, and subsequent to the forming of the layer of material, rotating the container relative to the build platform and moving the build platform relative to the container, thereby creating an effective fulcrum about an axis, wherein the rotating of the container and moving of the build platform causes the layer of material to separate from the container. According to some embodiments, the container may be configured to rotate about a fixed axis. According to some embodiments, moving the build platform may comprise moving the build platform toward the container.Type: GrantFiled: July 17, 2014Date of Patent: February 20, 2018Assignee: Formlabs, Inc.Inventors: Maxim Lobovsky, Steven Thomas, Ben FrantzDale
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Patent number: 9878470Abstract: According to some aspects, a storage unit for storing a photopolymer resin is provided. The storage unit may comprise a photopolymer resin, a bottom face comprising at least one region of actinically transparent material, the actinically transparent material being actinically transparent with respect to the photopolymer resin, at least one wall extending upwards from said bottom face comprising at least one region of actinically opaque material, the actinically opaque material being actinically opaque with respect to the photopolymer resin, and a lid comprising the actinically opaque material and removably connectable to the at least one wall.Type: GrantFiled: June 9, 2015Date of Patent: January 30, 2018Assignee: Formlabs, Inc.Inventors: Jason Livingston, Yoav Reches
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Publication number: 20170368747Abstract: According to some aspects, techniques for determining a position of a build platform in an additive fabrication device are provided. According to some embodiments, forces resisting separation of the build platform from an opposing surface are measured and a position of the build platform with respect to the opposing surface is determined. In some embodiments, such forces may include fluid forces present during separation of a build platform from an interior surface of a liquid photopolymer container.Type: ApplicationFiled: June 27, 2017Publication date: December 28, 2017Applicant: Formlabs, Inc.Inventors: Alexander Nolet, Ben FrantzDale, Dmitri Megretski
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Publication number: 20170197363Abstract: According to some aspects, a method of additive fabrication is provided wherein a plurality of layers of material are formed on a build platform, the method comprising forming a layer of material in contact with a substrate and further in contact with either a previously formed layer of material or the build platform, the substrate being an actinically transparent, flexible, composite material, and subsequent to the forming of the layer of the material, actively separating the layer of material from the substrate.Type: ApplicationFiled: December 22, 2016Publication date: July 13, 2017Applicant: Formlabs, Inc.Inventor: BEN FRANTZDALE
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Patent number: D796763Type: GrantFiled: August 28, 2015Date of Patent: September 5, 2017Assignee: Formlabs, Inc.Inventors: Yoav Reches, Jason Livingston, Jared S. Laucks, Konstantinos Oikonomopoulos
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Patent number: D804313Type: GrantFiled: August 28, 2015Date of Patent: December 5, 2017Assignee: Formlabs, Inc.Inventors: Yoav Reches, Caitlin Reyda
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Patent number: D804748Type: GrantFiled: August 28, 2015Date of Patent: December 5, 2017Assignee: Formlabs, Inc.Inventors: Yoav Reches, Jason Livingston, Jared Laucks, Konstantinos Oikonomopoulos
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Patent number: D835162Type: GrantFiled: May 5, 2017Date of Patent: December 4, 2018Assignee: Formlabs, Inc.Inventors: Yoav Reches, Caitlin Reyda, Robb Morgan, Jason Livingston, Ian Ferguson, Jonathan Fussman