Abstract: A manufacturing method of a brake disc, comprising the steps of: processing a rotor S1 to acquire the rotor made of the approximately annular plate material with a center hole, the opening edge of said center hole having a plurality of projections projecting inwardly; processing a bracket S2 to acquire a bracket made of a tubular member, in which openings corresponding to the projections are formed; and integrating the bracket S4 with the rotor by inserting the bracket through the center hole of the rotor acquired by the rotor processing step and fitting the projections of the rotor into the openings of the bracket, along with a disc brake acquired according to the manufacturing method of the brake disc.

Abstract: A caliper for disc brake comprising a caliper body housing at least one pair of pads disposed on opposite sides along an axial direction and comprising at least one thrust piston which interfaces with the pad so as to press it against the associable brake disc, and at least one return spring that exerts a return thrust on the support plate of the pad. The return spring comprises a fixing portion to the caliper body that extends from axially opposite sides in separate thrust branches, each thrust branch interfacing with a support plate of a related pad. Each thrust branch comprises a first rectilinear portion that extends towards the corresponding pad, a curved portion, integral with the first rectilinear portion and folded in approach to the fixing portion, a second rectilinear portion that extends from the curved portion in approach to the fixing portion. The second rectilinear portion terminates with a free cantilevered end and interfaces with an edge of the support plate.

Abstract: A method for manufacturing a brake disc may have the following operating steps: a) preparing a brake disc, with a braking band and provided with two mutually opposite braking surfaces; b) depositing on the disc a layer of chromium carbide (Cr3C2) and nickel-chromium (NiCr) in particulate form forming a base protective coating; and c) depositing over the base protective coating a material in particulate form with the tungsten carbide (WC) and cobalt (Co) forming a surface protective coating. Both protective coatings are created with HVOF (High Velocity Oxygen Fuel), HVAF (High Velocity Air Fuel) or KM (Kinetic Metallisation) technique.

Abstract: A disc assembly for a disc brake and energizing ring, or flywheel includes a disc brake disc, a braking band, a bell connecting the brake disc to a vehicle hub; and a connecting portion between the braking band and the bell. An energizing ring includes an energizing ring body having an energizing side, opposite the disc, and coupling side, facing the disc. An energizing ring connecting portion connects cantilevered to the bell to avoid interfering with the braking band and forms an end surface parallel to the radial direction. Projections and/or recesses are provided in the energizing side. A coupling portion cantilevers from the energizing ring body axially and includes a free end portion. The free end portion is received in the energizing ring connecting portion passing through the radial end surface. The energizing ring connecting portion closely surrounds the free end portion, leaving the energizing ring body free.

Abstract: A disc brake rotor has a support hub and coaxial braking band. The support hub has a plurality of radial seats and the braking band has a plurality of connecting elements which transfer torque between the band and the hub. The connecting elements are integral and made as one piece with the braking band and extend from the braking band in order to engage the corresponding radial seats. The connecting elements are surrounded by walls which are integral and made as one piece with the support hub such as to be fastened in the axial direction and in the tangential direction, but capable of sliding in the radial direction.

Abstract: A brake pump for vehicles having a pump body and an actuation device, operatively associated with the pump body. The actuation device being operable to generate a braking. A piston is housed inside a housing of the pump body, the piston being operable by the actuation device to vary the pressure of a brake fluid in a braking system to which the brake pump belongs, to generate the braking. The brake pump also has a switch group and an auxiliary actuation element.

Abstract: A pad assembly adapted to be mounted in a caliper body for a disc brake has a pad-housing pocket. The disc brake defines an axial direction, either coinciding or parallel with the direction of the rotation axis of the brake disc associable with the caliper body, a radial direction (R-R), orthogonal to the axial direction, and a tangential (T-T) or circumferential (T-T) direction, orthogonal both to the axial direction and to the radial direction (R-R). The pad-housing pocket has at least one pocket wall to form a tangential abutment for a brake pad associable with the caliper body. The pad assembly has a brake pad having a support plate, adapted to form a support for at least one associable friction material, where the support plate has a main extension along the radial (R-R) and tangential (T-T) directions.

Abstract: A braking system for vehicles having a master cylinder, and at least one braking device. The master cylinder may be provided with a first and a second output circuit, containing respectively a first and second brake fluid. The first output circuit may be fluidically connected to a braking simulator and the second output circuit may be fluidically connected to the at least one braking device for its actuation. An automatic hydraulic actuation unit operatively connected to the master cylinder by a hydraulic actuation circuit traversed by an actuation fluid distinct from the first and second brake fluid may be provided. A processing and control unit of the system that supervises the operation of the braking systems may also be provided.

Abstract: A braking system for vehicles having a master cylinder, and at least one braking device. The master cylinder has a first and a second output circuit, containing the same brake fluid. The first output circuit is intercepted by a first control valve fluidically connected to a braking simulator and to the at least one braking device so as to alternately connect the first output circuit to the braking simulator or to the at least one braking device for its actuation. The second output circuit is fluidically connected to the at least one braking device for its actuation, an automatic hydraulic actuation unit operatively connected to the master cylinder by a hydraulic actuation circuit containing an actuation fluid distinct from the brake fluid and fluidically separated from this. And, at least a processing and control unit of the system that supervises the operation of the braking systems.

Abstract: A braking system for vehicles having a processing and control unit operatively connected to a pilot pump and a motor for actuating at least one braking device. The processing and control unit being programmed so as to actuate the braking device via the motor as a function of the actuation of the pilot pump through a manual actuation device, in a “by-wire” operating condition.

Abstract: A disc for a disc brake for automotive use comprises a hat provided with a plurality of hat seats, a braking band provided with a plurality of band seats, and a lug connection system.

Abstract: The invention relates to a caliper for disc brake comprising a caliper body which defines a housing compartment for an associated brake disc and houses at least one pair of pads arranged on opposite sides of the housing compartment along an axial direction. The caliper body comprises at least one thrust piston axially operable against the pad, at least one axial guide which supports and guides the pad in the axial direction and a first thrust spring which exerts a thrust on the pad. Said thrust has a first axial component, axially directed in a direction of approach to the pistons, and a first radial component, perpendicular to the axial direction. Advantageously, the caliper body comprises at least one compensation spring which exerts an axial thrust on the pad in a direction of approach to the pistons. The second axial component annuls the momentum given by the friction force exchanged between the pad and the axial guide with respect to the point of application of the first axial component on the pad.

Abstract: A braking band (14) of a disc for a disc brake (100) suitable to rotate about a rotation axis (A-A), said braking band comprising opposite annular braking surfaces (16, 18) which extend from an inner edge (20) facing towards the rotation axis (A-A) to an outer edge (22) facing towards the outside of the disc, said braking band (14) having a distribution of grooves (44, 48, 52, 101, 103, 105, 107, 109, 111, 113) on at least one of the braking surfaces (16, 18), said distribution, or distribution assembly of grooves, having a pattern or module (42, 43) which is repeated circumferentially, each of said grooves (44, 48, 52, 101, 103, 105, 107, 109, 111, 113) being a closed groove which extends in a main direction of extension (46, 50, 54, 102, 104, 106, 108, 110, 112, 114) which defines a direction (46a, 50a, 54a, 102a, 104a, 106a, 108a, 110a, 112a, 114a) of said groove, each groove further extending without intersecting other grooves, said module (42, 43) extends from an inner radius (r1) to an outer radius (r2)

Abstract: A composite article and process for producing the composite article may include the following steps: i) coupling with interference a first component at least partially made of cast iron and a second component at least partially made of steel; ii) arranging one or more wires of filler material at one or more separation zones between said first and second component; iii) in an inert atmosphere, directing a laser beam mostly or exclusively on the steel of the second component and on the filler material for occupying at least part of the separation zone at least with said molten steel and filler material; iv) solidifying by cooling at least the molten steel and filler material in welding zones to join said first and second component, and thus obtaining the article.

Abstract: A disc brake caliper having a caliper body, a disc brake pad with a support plate supporting a friction material, and a pad retracting device. The pad retracting device includes a guide pin which projects from the caliper body and is received in an opening in the support plate, a first carriage portion facing the caliper body, and a second carriage portion facing the friction material and/or said braking disc. A carriage guide is coupled with a predetermined interference between the carriage and the guide pin, allowing the carriage to slide with respect to the guide pin when the predetermined interference is exceeded. An elastic device is arranged between the second carriage portion and the support plate, which forces the support plate to move away from the second carriage portion, which remains integral to the guide pin, and thus from the braking disc by a predetermined extent.

Abstract: A disc brake caliper (1) comprises a caliper body (2) and a pair of pads (20) and, in each side portion (2a,2b) of the caliper body (2), a distal piston (22a) and a proximal piston (22b), having radially distanced and aligned pressure centers (22a?,22b?).

Abstract: A disc brake calliper body adapted to be arranged straddling a brake disc. The calliper body includes at least one elongated element connecting bridge which connects a first wheel side elongated element to a second wheel opposite side elongated element adapted to be arranged straddling the brake disc. The calliper body includes at least one air conveying channel which extends longitudinally as a connecting bridge which connects the first wheel side elongated element to said second wheel opposite side elongated element so as to be adapted to be arranged straddling the brake disc. The disc outlet channel side includes a disc outlet channel side portion free edge, a channel bottom includes a channel bottom portion free edge, a disc inlet channel side free edge, a disc outlet channel side portion free edge and a channel bottom portion free edge defining a cooling air collection and conveying inlet.

Abstract: Friction assembly (1) comprising a support plate (2) and at least one brake pad (4), made by co-molding of at least one heat-resistant resin, the heat-resistant resin of the support plate (2) being partially loaded with non-metallic reinforcement fibers. The support plate (2) identifies one or more accessory-connection seat, made by co-molding. This invention further relates to a method for the manufacture of a friction assembly and a brake calliper.