Patents Assigned to Fuji Corporation
  • Patent number: 11561253
    Abstract: There is provided a production management apparatus including: a memory section configured to memorize component data in which ranks of LED components stored in the stocker are associated with identification information of the LED components; a rank input section configured to accept a rank of the LED component in the LED components of the multiple types as a designated rank, the LED component being used in producing the board product; and a component group generating section configured to generate a component group into which the LED components of the multiple ranks including the designated rank are combined so as to satisfy a required specification of the board product, based on the ranks of the LED components which are included in the component data.
    Type: Grant
    Filed: December 25, 2017
    Date of Patent: January 24, 2023
    Assignee: FUJI CORPORATION
    Inventors: Michihiko Tajima, Teruyuki Ohashi, Tetsuya Kako
  • Patent number: 11557109
    Abstract: The image-capturing unit includes an imaging section; a holding section configured to hold a subject to be imaged by the imaging section; a light irradiation section configured to select light of one or more light sources out of multiple light sources having different wavelengths, and to irradiate the subject held in the holding section with the light; a storage section configured to store a correspondence among a color of the light emitted for irradiating the subject by the light irradiation section, a material of an irradiation surface irradiated with the light, and a resolution representing the number of pixels per unit length; and an image processing section configured to obtain the resolution from the correspondence, based on the color of the light emitted for irradiating the subject and the material of the irradiation surface of the subject, and to process a subject image by using the resolution.
    Type: Grant
    Filed: March 14, 2018
    Date of Patent: January 17, 2023
    Assignee: FUJI CORPORATION
    Inventors: Hidenori Goto, Kazuya Kotani
  • Patent number: 11553633
    Abstract: A mounting device comprises: a mounting head having multiple pickup members configured to pick up components; a mounting control section configured to cause a second component to be picked up later when a first component, held by the mounting head at a predetermined height, and the second component, held by the mounting head at a lowered position lower than the predetermined height, are picked up with the mounting head; the mounting control section being configured to cause the second component to be released earlier when the mounting head, having picked up the first component and the second component, releases a component.
    Type: Grant
    Filed: December 13, 2017
    Date of Patent: January 10, 2023
    Assignee: FUJI CORPORATION
    Inventors: Shigeto Oyama, Jun Iisaka
  • Patent number: 11553632
    Abstract: It is an object of the present invention to provide a production system and a control method for the production system that can suppress erroneous mounting when a tape feeder is shared and used even when latest tape feeder information is not shared among multiple production lines in a production system having multiple production lines. Information that matches the tape feeder database stored by the line management device is stored in the tape feeder. When the tape feeder is mounted on the mounting machine, the information stored in the tape feeder is read, and when it is determined that the information does not match the tape feeder database, mounting of the electronic component supplied from the tape feeder is stopped.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: January 10, 2023
    Assignee: FUJI CORPORATION
    Inventor: Jun Iisaka
  • Patent number: 11550293
    Abstract: A board production management device for managing a board production line including a solution memory section for linking and storing a problem event that may occur in a board production line and that requires a countermeasure operation, a solution to serve as the countermeasure operation, and a set authority level set for a worker who may implement the solution; an solution memory section for authenticating the authority level of a worker who implements the countermeasure operation; and a solution notification section for separately reporting, when a problem event occurs, an executable solution corresponding to a set authority level equal to or less than the authority level, and an unexecutable solution corresponding to a set authority level exceeding the authority level.
    Type: Grant
    Filed: July 25, 2016
    Date of Patent: January 10, 2023
    Assignee: FUJI CORPORATION
    Inventors: Hiroyuki Hando, Koji Shimizu
  • Patent number: 11547032
    Abstract: A tray-type component supply device includes an exchanging table configured to lift and lowered between an upper position and a lower position, a conveyance section configured to receive a tray from the exchanging table and convey the tray, and a control section configured to receive a detection signal from the detection sensor and cause the driving section to operate the exchanging table, the control section including an abnormality detecting section configured to detect an abnormal state in which a height position of the exchanging table becomes unidentified, a retraction operating section configured to cause the exchanging table to move to the retraction position at a low speed when the abnormal state is detected, and a calibration and restoration section configured to calibrate the height position of the exchanging table to restore a normal state.
    Type: Grant
    Filed: January 29, 2018
    Date of Patent: January 3, 2023
    Assignee: FUJI CORPORATION
    Inventor: Shotaro Hibino
  • Patent number: 11546528
    Abstract: Provided is an image processing method for easily viewing images obtained by imaging multiple components at a time, the method including image capturing processing of capturing each component holding state relating to multiple suction nozzles mounted on a mounting head as one image, image dividing processing of dividing a region relating to a predetermined component holding state for image data of the multiple component holding states obtained by the image capturing processing, direction conversion processing of converting a direction of the component holding state for divided image data divided by the image dividing processing, and display processing of displaying an image based on the divided image data subjected to the direction conversion processing.
    Type: Grant
    Filed: July 12, 2018
    Date of Patent: January 3, 2023
    Assignee: FUJI CORPORATION
    Inventors: Masafumi Amano, Yuta Yokoi
  • Publication number: 20220416118
    Abstract: A component mounting method includes an application step of applying a specific solder paste including Sn and a metal other than Sn to a board; a disposition step of positioning and disposing an upper surface reference type component having a positioning reference on an upper surface with respect to one or more reference points on the board; and a reflow step of reflow-soldering the component by heating the board, in which in the specific solder paste, at least a part of the Sn is melted, and molten Sn and the metal other than Sn form an intermetallic compound in the reflow step, thereby fixing the upper surface reference type component to the board.
    Type: Application
    Filed: November 26, 2019
    Publication date: December 29, 2022
    Applicant: FUJI CORPORATION
    Inventor: Takeshi SAKURAYAMA
  • Publication number: 20220411185
    Abstract: A warehouse system includes a component container warehouse configured to store multiple component containers that accommodate multiple components, a component supply unit warehouse configured to store multiple component supply units used when supplying the components accommodated in the component container to a component mounter, a component container loader configured to load the component container into the component supply unit, and a conveyance robot configured to move between the component container warehouse, the component supply unit warehouse, and the component container loader to convey the component container and the component supply unit to the component container loader.
    Type: Application
    Filed: November 25, 2019
    Publication date: December 29, 2022
    Applicant: FUJI CORPORATION
    Inventors: Hidetoshi KAWAI, Fumitaka MAEDA
  • Patent number: 11540397
    Abstract: A printed substrate forming method includes: a resin layer forming step of forming a resin layer with curable resin in a specific region that is a region other than a predetermined region of a base which is composed of an insulating layer and a conductor layer, the predetermined region of which being a region on which a solder resist is formed; and a wiring forming step of forming a wiring by discharging metal-containing liquid which contains metal fine particles onto a top surface of the resin layer, and firing the metal-containing liquid.
    Type: Grant
    Filed: April 12, 2018
    Date of Patent: December 27, 2022
    Assignee: FUJI CORPORATION
    Inventor: Ryojiro Tominaga
  • Publication number: 20220401067
    Abstract: An ultrasonic diagnosis system includes a reaction force detection sensor that detects a reaction force acting on an ultrasonic probe when the ultrasonic probe is pressed against a body surface of a subject. Then, the ultrasonic diagnosis system estimates the push-in amount of the ultrasonic probe with respect to the subject by using the reaction force detection sensor during the ultrasonic diagnosis to output a display or a warning of the estimated push-in amount of the ultrasonic probe to the output device.
    Type: Application
    Filed: December 5, 2019
    Publication date: December 22, 2022
    Applicant: FUJI CORPORATION
    Inventors: Naofumi YOSHIDA, Takeshi SATO, Yasuhiro YAMASHITA
  • Publication number: 20220404816
    Abstract: An operation state display device displays an operation state of a board production facility in which a board is sequentially conveyed to multiple board work machines, which perform predetermined board work on the board, and the board work is sequentially performed to produce a board product, and includes an acquisition section and a display section. The acquisition section acquires an execution time zone in which setup changing work required for switching a type of the board product to be produced is performed, for each board work machine, based on production information acquired by the board production facility during production of the board product. The display section graphically displays at least one of the execution time zone for each of the multiple board work machines and the execution time zone for a predetermined board work machine of the board production facility in time series.
    Type: Application
    Filed: December 4, 2019
    Publication date: December 22, 2022
    Applicant: FUJI CORPORATION
    Inventors: Shinya TAKEUCHI, Yusuke KIKUCHI, Shinichi NAKA
  • Publication number: 20220408619
    Abstract: A bulk feeder includes a feeder main body, a track member having a reception region in which multiple components discharged from a component case accommodating the components in a bulk state are received, a supply region to which the components are supplied, and a conveyance path of the components from the reception region to the supply region, a vibration device configured to apply vibration to the track member such that the components on the conveyance path are conveyed, and a conveyance control section configured to execute a feeding operation of conveying the components on the conveyance path in a direction toward the supply region and a returning operation of conveying the components on the conveyance path in a direction toward the reception region.
    Type: Application
    Filed: November 14, 2019
    Publication date: December 22, 2022
    Applicant: FUJI CORPORATION
    Inventor: Yusuke YAMAZAKI
  • Publication number: 20220408622
    Abstract: A component mounting system includes multiple component mounting devices lined up in a board conveyance direction, with each component mounting device having an imaging device to capture an image of a board. The component mounting system includes a learning device, an inspection device, and a memory device. The learning device captures a post-component-mounting board image after component mounting, acquires training data based on the captured post-component-mounting board image, and creates learning data using machine learning based on the acquired training data. The inspection device captures a post-component-mounting board image, and performs an inspection of the post-component-mounting board under a first inspection condition or under a second inspection condition having inspection accuracy inferior to that of the first inspection condition by performing component recognition image processing on the captured post-component-mounting board image using the learning data.
    Type: Application
    Filed: July 4, 2019
    Publication date: December 22, 2022
    Applicant: FUJI CORPORATION
    Inventors: Mitsutaka INAGAKI, Shigeto OYAMA, Haruna NARITA
  • Publication number: 20220408623
    Abstract: A control device configured to control a component pickup and mounting operation of a component mounting machine; and multiple devices configured to execute the component pickup and mounting operation are provided. A device out of the multiple devices is attachably and detachably attached to the component mounting machine and includes a field programmable gate array that operates each function of the device by communicating with the control device. The field programmable gate array has a clock gating function of reducing an electric current flowing into the attachable and detachable device by stopping processing on a function that is not used, out of individual functions of the attachable and detachable device, when the attachable and detachable device is in a state capable of being removed by an operator.
    Type: Application
    Filed: October 25, 2019
    Publication date: December 22, 2022
    Applicant: FUJI CORPORATION
    Inventors: Shingo FUJIMURA, Kenji WATANABE
  • Publication number: 20220398054
    Abstract: An operation status display device displays an operation status of a board work machine, in which an operator replenishes an article to be used in production of a board product, and the operation status display device includes an acquisition section and a display section. The acquisition section is configured to acquire a first time, which is a wait time from when the article is insufficient in the board work machine to when the operator starts replenishment work of the article, and a second time, which is a work time from when the operator starts the replenishment work to when the article is replenished in the board work machine. The display section is configured to display the first time and the second time when the article is insufficient in the board work machine to when the article is replenished.
    Type: Application
    Filed: November 15, 2019
    Publication date: December 15, 2022
    Applicant: FUJI CORPORATION
    Inventors: Shinya TAKEUCHI, Yusuke KIKUCHI, Shinichi NAKA
  • Publication number: 20220400589
    Abstract: A bulk feeder includes a feeder main body, a track member having a reception region in which multiple components discharged from a component case accommodating the components in a bulk state are received, a supply region to which the components are supplied, and a conveyance path of the components from the reception region to the supply region, a vibration device configured to apply vibration to the track member such that the components on the conveyance path are conveyed, and an alignment member configured to guide the multiple components conveyed by the vibration of the track member and align the components with respect to the feeder main body.
    Type: Application
    Filed: November 14, 2019
    Publication date: December 15, 2022
    Applicant: FUJI CORPORATION
    Inventors: Yuji KAWASAKI, Yusuke YAMAZAKI, Shingo AOKI, Satoshi OSAKI
  • Publication number: 20220400588
    Abstract: A component mounter includes a camera configured to image the supply region, an image processing section configured to execute image processing on image data acquired by imaging of the camera to recognize an accommodation state of the component for each of the multiple cavities and acquire accommodation information in which the accommodation state of the component is associated with a unique address for each of the multiple cavities, and an operation control section configured to execute a collection operation of the component accommodated in the cavity based on the accommodation information.
    Type: Application
    Filed: November 14, 2019
    Publication date: December 15, 2022
    Applicant: FUJI CORPORATION
    Inventors: Kazuya KOTANI, Keiichi ONO, Tomoya FUJIMOTO
  • Publication number: 20220394893
    Abstract: A component mounter includes a component supply device equipped with a bulk feeder for supplying multiple components in a bulk state to a supply region for the components, a camera configured to image the supply region, an image processing section configured to execute image processing for distinguishing a region of at least a part of the component from a region of a background in image data acquired through imaging by the camera based on brightness, and a state recognition section configured to recognize a supply state of the component based on at least one of an area and a shape of a component region occupied by at least the part of the component in the image data on which the image processing has been executed.
    Type: Application
    Filed: December 16, 2019
    Publication date: December 8, 2022
    Applicant: FUJI CORPORATION
    Inventors: Takahiro KOBAYASHI, Kazuya KOTANI
  • Publication number: 20220394895
    Abstract: A component mounting system includes a component mounter group, a storage, and a loader. The storage is provided on an upstream side or a downstream side of the component mounter group and has a storage area in which multiple component supply devices are arranged and supported detachably. The loader automatically takes out and/or attach the component supply devices from and/or to the component mounters and the storage. When an occupancy state of the component supply device supported by the storage area reaches a predetermined high occupancy state, the control section of the component mounting system outputs at least one of a recovery urging warning for prompting recovery of the component supply devices supported by the storage area and a replenishment prohibition warning for prohibiting replenishment of the component supply device used in a next production or later onto the storage area.
    Type: Application
    Filed: September 26, 2019
    Publication date: December 8, 2022
    Applicant: FUJI CORPORATION
    Inventors: Kazuya KINOSHITA, Kohei ISHIKAWA