Patents Assigned to Fuji Manufacturing Co., Ltd.
  • Publication number: 20150024660
    Abstract: Provided is a method of treating a surface of a mold to achieve good demoldability and capable of preventing wearing of the mold by avoiding load concentration on one part of the surface of the mold. After a first blasting is performed on the surface of the mold to remove a hardened layer produced on the surface and/or to adjust the surface roughness, a second blasting is performed to create fine irregularities on the surface. Then, an elastic abrasive in which abrasive grains are carried on an elastic body, or a plate-like abrasive having a planar shape with a maximum length that is 1.5 to 100 times the thickness thereof, is ejected onto the surface of the mold at an inclined ejection angle such that the abrasive is caused to slide along the mold surface to flatten peaks of the irregularities created on the mold surface.
    Type: Application
    Filed: October 7, 2014
    Publication date: January 22, 2015
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventor: Keiji MASE
  • Publication number: 20140360569
    Abstract: To impart antiglare properties without reducing the amount of transmitted light, a method for processing a surface of light-transmitting-glass according to the present invention comprises a blasting step of ejecting abrasive grains with particle sizes of #800 to #3000 (average particle diameter 14 ?m to 4 ?m) such as WA (white alundum: high-purity alumina) having higher hardness than that of the glass onto a light-receiving surface of the glass having light-transmitting property to be processed for forming indentations and protrusions in the light-receiving surface of the glass, and after the blasting step, a hydrofluoric acid treatment step of immersing the light-receiving surface of the glass into a hydrofluoric acid solution in 10% to 20% concentration for 30 to 600 seconds thereby increase a height (amplitude) of indentations and protrusions of the surface of light-transmitting-glass.
    Type: Application
    Filed: May 14, 2014
    Publication date: December 11, 2014
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji MASE, Morio TSUKITA
  • Patent number: 8845393
    Abstract: A cutting method by sandblasting in which cutting through of a workpiece and/or formation of a through-hole in the workpiece are/is performed by forming a resist on a plate-shaped workpiece and projecting abrasive against the workpiece to cut a portion of the workpiece where no resist is formed, comprises the steps of: forming the resist in a predetermined pattern on a front surface and a back surface of the workpiece symmetrically between the front and back by inkjet printing, and projecting the abrasive against each of the front and back surfaces of the workpiece to make a cut from the front surface side communicate with a cut from a back side at an approximately intermediate position of a thickness of the workpiece.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: September 30, 2014
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Patent number: 8690641
    Abstract: An apparatus for supplying a constant amount of abrasive which can supply even dry ice particles, ice particles, or the like as abrasive in a constant amount is provided. In order to take out abrasive contained in measuring holes 21 of a rotating disc 20, an abrasive mixing section 40 for blowing a compressed gas into each of the measuring holes 21 has a cylinder 41? which opens toward one surface of the rotating disc at the position where the measuring holes are formed. A piston 43? is inserted into the cylinder. A fluid channel 45 opens toward the cylinder 41? through the intermediary of the rotating disc 20 and whose opening rim 45a is in sliding contact with another surface of the rotating disc 20. One of the cylinder 41? and the fluid channel 45 communicates with a compressed-gas supply source through the intermediary of a compressed-gas introduction path 52. The other one of the cylinder 41? and the fluid channel 45 communicates with the abrasive transport path 51.
    Type: Grant
    Filed: May 25, 2011
    Date of Patent: April 8, 2014
    Assignee: Fuji Manufacturing Co. Ltd.
    Inventors: Keiji Mase, Katsuhiro Shikano
  • Publication number: 20140065930
    Abstract: To provide a scribing method by blasting that allows forming a groove at high accuracy without masking, a blasting machine that includes an ejection nozzle having a slit-shaped ejection opening with a width of 10 to 500 ?m and a length of 5 to 5000 times the width, and an abrasive with a median diameter equal to or less than one-half of a width of the ejection opening of the ejection nozzle and with a maximum particle diameter smaller than a width of the ejection opening are used; and the abrasive is ejected together with compressed gas on a surface of a workpiece at an ejection distance of 0.1 to 3.0 mm without masking so that an ejection quantity of the abrasive is to be 0.25 cm3 or less relative to discharge gas amount 1000 cm3 in a range of ejection pressure of 0.2 to 0.6 MPa.
    Type: Application
    Filed: August 12, 2013
    Publication date: March 6, 2014
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Masato Hinata
  • Publication number: 20130306148
    Abstract: The problem addressed by the present invention is providing a technique for fabricating, by a method simpler than conventional methods, a silicon substrate that is effective for light trapping, one surface of which has a textured structure and the other surface of which has higher reflectivity than the surface having the textured structure. The fabrication method for this semiconductor substrate comprises: a sandblasting step in which a first surface of a silicon substrate in an as-sliced state, fabricated by slicing a silicon ingot, is surface treated by sandblasting and, after the sandblasting step, a step for carrying out surface treatment using an etching solution that contains either or both of hydrofluoric acid and nitric acid on the silicon substrate.
    Type: Application
    Filed: January 27, 2012
    Publication date: November 21, 2013
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventors: Hidetaka Takato, Isao Sakata, Keiji Mase, Shozo Ishibashi, Takayuki Harada, Yoichi Kondo, Hideyuki Asai
  • Publication number: 20130303053
    Abstract: To cut out a hard-brittle substrate by blasting, laying out substrates 2 on a plate material 1 made of a hard-brittle material with leaving a space for blasting; forming first protective films 4 on both surfaces of the plate material 1 at layout positions of the substrates 2; and forming second protective films 5 on both surfaces of a margin 3 of the plate material 1 with leaving a space with respect to the first protective films 4 and having outer edges from a periphery of the plate material 1 at a width of 5 mm or less; cutting regions 6 between the films 4, 4 and between the films 4, 5 from one surface of the plate material 1 to a depth of approximately half of a thickness thereof by blasting, then cutting from the other surface of the plate material 1 until the plate material 1 is penetrated.
    Type: Application
    Filed: May 1, 2013
    Publication date: November 14, 2013
    Applicant: FUJI MANUFACTURING CO., LTD
    Inventors: Keiji Mase, Daisuke Chino, Masato Hinata
  • Patent number: 8523632
    Abstract: Particularly, a thin-film solar cell panel or the like is processed without necessity of attaching and detaching of mask and washing steps with respect to a workpiece in a fine blasting employing a fine abrasive. A negative pressure space (20) and an opposing negative pressure space (40) having openings (22, 42) are opposed by being spaced at a movement allowable interval of the workpiece such as a thin-film solar cell panel or the like and so as to face one side edge in the same direction as a moving direction of the workpiece.
    Type: Grant
    Filed: November 3, 2009
    Date of Patent: September 3, 2013
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Katsuyuki Sakuma, Shigeru Fujinori
  • Patent number: 8408969
    Abstract: An abrasive has a plate shape with a flat surface, in which a maximum diameter of the flat surface thereof is in the range of 0.05 mm to 10 mm, and 1.5 to 100 times as the maximum diameter as thick of the abrasive, and the blast processing method is one in which this abrasive is ejected by being inclined at an incident angle with respect to a surface of a product to be treated. The ejected plate-shaped abrasive slides along the surface of the product to be treated while having the flat surface in slidable contact with the surface of the product to be treated which is an object surface to be treated, so that the surface of the product to be treated is flattened by removing the peaks only, without increasing the depth of the valleys of the roughness curve.
    Type: Grant
    Filed: May 4, 2012
    Date of Patent: April 2, 2013
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventor: Keiji Mase
  • Publication number: 20130059500
    Abstract: A plate-end processing method comprises the steps of disposing a slit nozzle having a slit-shaped opening at a nozzle tip such that a longitudinal direction of the opening extends along a longitudinal direction of an edge formed along an end of a plate, and such that a distance between the tip of the nozzle and an apex of the edge is equal to 3 mm or smaller, and ejecting an abrasive with a median diameter smaller than or equal to 20 ?m with an ejection pressure of 0.1 MPa to 0.5 MPa to the edge via the nozzle and collecting the ejected abrasive and the abrasive and cut dusts adhered to the plate by suctioning the ejected abrasive, the adhered abrasive and cut dusts from a front side of an ejecting direction of the abrasive at an average flow rate of 30 m/s or higher.
    Type: Application
    Filed: August 24, 2012
    Publication date: March 7, 2013
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventor: Keiji MASE
  • Patent number: 8382300
    Abstract: The present invention provides a light-transmitting member that not only exhibits high antiglare properties but also shows a transmission image with a sharp outline. A reflecting surface of a light-transmitting member formed of an optically transparent material, for example, a glass plate, has minute hubbly surface profile formed therein by blasting the reflecting surface with an abrasive or the like to mill the surface. The minute hubbly surface profile in the reflecting surface are formed so that, when the reflecting surface is divided into minute compartments of a prescribed size and a histogram is constructed on the basis of measurement values obtained by measuring the height in each compartment, the probability density of the mode in the histogram is 10 to 30%, and the variance (?2) in the histogram, calculated on the basis of the heights, is less than 0.4 (?m2).
    Type: Grant
    Filed: June 13, 2011
    Date of Patent: February 26, 2013
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventor: Keiji Mase
  • Publication number: 20130023187
    Abstract: An elastic abrasive with abrasive grains dispersed in or adhered to an elastic base material is ejected toward a side portion of a substrate together with compressed air. The elastic abrasive is ejected toward a predetermined processing area centered on a processing point in an ejection direction that intersects a widthwise line at the processing point and that forms a predetermined inclination angle selected from a range of 2° to 60° relative to a contact line. Moreover, an ejection nozzle and the workpiece are moved relatively to each other so that the processing area is moved at a fixed speed in a circumferential direction of the workpiece and so that the ejection direction is maintained at each processing point after moving. If multiple stacked substrates are to be processed, the processing area is moved at a fixed speed also in a widthwise direction of the substrates.
    Type: Application
    Filed: June 27, 2012
    Publication date: January 24, 2013
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji MASE, Shozo Ishibashi
  • Patent number: 8298307
    Abstract: An abrasive that can impart a mirror finish, glossiness, or the like to a surface of a workpiece by blasting is provided. A crosslinked polyrotaxane compound having a network structure where crosslinking points are circular molecules of polyrotaxane and also having abrasive grains dispersedly mixed therein is obtained by causing chemical bonding between the circular molecules of the polyrotaxane in a state where the abrasive grains and the polyrotaxane are mixed. Then, the crosslinked polyrotaxane compound is granulated to a predetermined grain diameter to obtain a gel-like abrasive where a part of the dispersedly mixed abrasive grain is exposed at the surface. By using the thus-obtained gel-like abrasive in blasting by projecting the abrasive at an angle tilted with respect to a surface of a workpiece, mirror finishing or the like is possible without making the surface of the workpiece pearskin-like.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: October 30, 2012
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Shozo Ishibashi, Hirofumi Nakayama, Changming Zhao, Christian Ruslim
  • Patent number: 8277277
    Abstract: In blasting with an abrasive containing liquid to confer elasticity, the abrasive from which liquid evaporates in the course of continuance use is uniformly supplied with liquid. Liquid for swelling an elastic abrasive is sprayed in an air flow for transporting the abrasive in a blasting machine 1 including an abrasive-recovery duct 91 communicating between a bottom of a cabinet 2 and an abrasive-recovery tank 3, the abrasive-recovery tank 3, a compressed gas before being introduced into a blasting gun 8, and so forth. Since the abrasive being transported in the air flow is separated into individual particles, each abrasive can be uniformly supplied with liquid.
    Type: Grant
    Filed: October 20, 2008
    Date of Patent: October 2, 2012
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Patent number: 8197302
    Abstract: An abrasive has a plate shape with a flat surface, in which a maximum diameter of the flat surface thereof is in the range of 0.05 mm to 10 mm, and 1.5 to 100 times as the maximum diameter as thick of the abrasive, and the blast processing method is one in which this abrasive is ejected by being inclined at an incident angle with respect to a surface of a product to be treated. The ejected plate-shaped abrasive slides along the surface of the product to be treated while having the flat surface in slidable contact with the surface of the product to be treated which is an object surface to be treated, so that the surface of the product to be treated is flattened by removing the peaks only, without increasing the depth of the valleys of the roughness curve.
    Type: Grant
    Filed: June 23, 2008
    Date of Patent: June 12, 2012
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventor: Keiji Mase
  • Publication number: 20120052773
    Abstract: A cutting method by sandblasting in which cutting through of a workpiece and/or formation of a through-hole in the workpiece are/is performed by forming a resist on a plate-shaped workpiece and projecting abrasive against the workpiece to cut a portion of the workpiece where no resist is formed, comprises the steps of: forming the resist in a predetermined pattern on a front surface and a back surface of the workpiece symmetrically between the front and back by inkjet printing, and projecting the abrasive against each of the front and back surfaces of the workpiece to make a cut from the front surface side communicate with a cut from a back side at an approximately intermediate position of a thickness of the workpiece.
    Type: Application
    Filed: July 21, 2011
    Publication date: March 1, 2012
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji MASE, Shozo Ishibashi
  • Publication number: 20120043044
    Abstract: Provided is a method of treating a surface of a mold to achieve good demoldability and capable of preventing wearing of the mold by avoiding load concentration on one part of the surface of the mold. After a first blasting is performed on the surface of the mold to remove a hardened layer produced on the surface and/or to adjust the surface roughness, a second blasting is performed to create fine irregularities on the surface. Then, an elastic abrasive in which abrasive grains are carried on an elastic body, or a plate-like abrasive having a planar shape with a maximum length that is 1.5 to 100 times the thickness thereof, is ejected onto the surface of the mold at an inclined ejection angle such that the abrasive is caused to slide along the mold surface to flatten peaks of the irregularities created on the mold surface.
    Type: Application
    Filed: July 21, 2011
    Publication date: February 23, 2012
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventor: Keiji Mase
  • Publication number: 20120015593
    Abstract: An apparatus for supplying a constant amount of abrasive which can supply even dry ice particles, ice particles, or the like as abrasive in a constant amount is provided. In order to take out abrasive contained in measuring holes 21 of a rotating disc 20, an abrasive mixing section 40 for blowing a compressed gas into each of the measuring holes 21 has a cylinder 41? which opens toward one surface of the rotating disc at the position where the measuring holes are formed. A piston 43? is inserted into the cylinder. A fluid channel 45 opens toward the cylinder 41? through the intermediary of the rotating disc 20 and whose opening rim 45a is in sliding contact with another surface of the rotating disc 20. One of the cylinder 41? and the fluid channel 45 communicates with a compressed-gas supply source through the intermediary of a compressed-gas introduction path 52. The other one of the cylinder 41? and the fluid channel 45 communicates with the abrasive transport path 51.
    Type: Application
    Filed: May 25, 2011
    Publication date: January 19, 2012
    Applicant: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji MASE, Katsuhiro SHIKANO
  • Patent number: 8049136
    Abstract: A method for producing a metal mask for screen printing is provided, in which dross that is deposited at the time a boring operation is conducted via a laser beam is removed, without causing warpage or bending. The method for producing a metal mask for screen printing includes steps of: forming openings in the metal plate by melting the metal plate at positions irradiated by the laser beam; and ejecting an abrasive onto the other surface of the metal plate after the openings are formed. The abrasive ejected in the abrasive ejection step is one having a predetermined flat shape (plate-shaped abrasive), so as to form a plate shape having a flat surface, or an elastically deformable abrasive, with an average grain diameter of a dispersed or carried abrasive grain being 1 mm to 0.1 ?m, and which is ejected at an incident angle of equal to or less than 80 degrees with respect to the other surface of the metal plate, and at an ejection pressure of 0.01 MPa to 0.
    Type: Grant
    Filed: July 16, 2008
    Date of Patent: November 1, 2011
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Patent number: 7887393
    Abstract: Provided is a moving mechanism for a blast gun which can easily move a blast gun accommodated in a blasting chamber and which can easily perform other operations from the outside thereof without leaking dust. A plurality of arm members (first input arm 21, second input arm 22, first output arm 31, and second output arm 32) are interlocked to form an input arm 20 and an output arm 30, each having one pair of arm members, one arm of the two arm members is pivotally attached to the other arm so as to be rotatable around an interlocked portion serving as a fulcrum, the input arm 20 is disposed outside the blasting chamber 3, and the output arm 30 is disposed inside the blasting chamber 3.
    Type: Grant
    Filed: April 22, 2008
    Date of Patent: February 15, 2011
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Ryoji Kikuchi