Abstract: Concrete shuttering formwork according to the present disclosure comprises a body, a height-adjustable cap, and an optional, detachable void cap. Generally, concrete shuttering formwork assembled utilizing the height-adjustable cap according to the present disclosure stays in place and allows adjoining bays to be poured one after the other. Once the poured concrete has cured, the detachable void cap can either be left in place or removed. If removed, the resulting gap can subsequently be filled with a joint sealant.

Abstract: An insulated wall assembly including a plurality of pre-cast panels, a plurality of insulation panels, at least two J-shaped clips, and at least one I-shaped clip is provided. The pre-cast panels may be oriented such that the adjacent vertical edges are in an abutting relationship to form a wall, and the J-shaped clips comprise a trough portion and a wall engaging portion. The I-shaped clip comprises two wall engaging portions and a two retention portions, and the wall engaging portions of the J-shaped clips each define a substantially planar wall-engaging surface capable of attaching to the wall. The wall-engaging portions of the I-shaped clip each define a substantially planar wall-engaging surface capable of attaching to the wall.

Abstract: An insulated wall assembly including a plurality of pre-cast panels, a plurality of insulation panels, at least two J-shaped clips, and at least one I-shaped clip is provided. The precast panels may be oriented such that the adjacent vertical edges are in an abutting relationship to form a wall, and the J-shaped clips comprise a trough portion and a wall engaging portion. The I-shaped clip comprises two wall engaging portions and a two retention portions, and the wall engaging portions of the J-shaped clips each define a substantially planar wall-engaging surface capable of attaching to the wall. The wall-engaging portions of the I-shaped clip each define a substantially planar wall-engaging surface capable of attaching to the wall.

Abstract: Insulated panels and methods of forming insulated panels are provided. According to the method, mold bulkhead and a sealing strip including a first anchor extension, a second anchor extension, and a panel cap are provided. The method also includes removably attaching the exterior face of the sealing strip to the interior mold surface on at least one of the plurality of mold sides, wherein the first anchor extension and the second anchor extension project into the interior mold volume, and wherein the sealing strip defines a sealed insulation zone. A curable building material is introduced into the interior mold volume to form a first slab. The first slab at least partially surrounds the first anchor extension. The method also includes inserting an insulation material layer into the interior mold volume, wherein the insulation material layer is at least partially within the sealed insulation zone.

Abstract: Insulated panels and methods of forming insulated panels are provided. According to the method, mold bulkhead and a sealing strip including a first anchor extension, a second anchor extension, and a panel cap are provided. The method also includes removably attaching the exterior face of the sealing strip to the interior mold surface on at least one of the plurality of mold sides, wherein the first anchor extension and the second anchor extension project into the interior mold volume, and wherein the sealing strip defines a sealed insulation zone. A curable building material is introduced into the interior mold volume to form a first slab. The first slab at least partially surrounds the first anchor extension. The method also includes inserting an insulation material layer into the interior mold volume, wherein the insulation material layer is at least partially within the sealed insulation zone.

Abstract: A water drainage component comprises a foundation engaging member, a structural wall engaging member, a gutter, and at least one water drainage channel. The foundation engaging member is configured to abut a substantially planar portion of a foundation of a building structure. The structural wall engaging member is substantially perpendicular to the foundation engaging member, and at least a portion of the structural wall engaging member is configured to abut a structural wall of a building structure. The gutter defines a water collection area configured to collect water flowing along at least a portion of the structural wall engaging member in the direction of the foundation engaging member, and the water drainage channel defines a conduit in fluid communication with the water collection area extending along a portion of the foundation engaging member, and the water drainage channel is configured to drain water collected in the gutter.

Abstract: A construction component is provided comprising a set portion, a hinged portion, and a hinge. The construction component defines an extruded cross-sectional profile defining a panel forming face configured such that an un-cured material may be cured against and subsequently released from the panel forming face in a substantially unobstructed manner. The hinge couples the set portion and the hinged portion such that the hinged portion is movable about the hinge between an engaged state and a disengaged state. The set portion and the hinged portion cooperate to define at least a portion of the panel forming face. The component can be configured such that movement of the hinged portion from the engaged state to the disengaged state reveals a component securing surface of the construction component.

Abstract: The present invention relates to bulkheads and brackets for use a part of a bulkhead. The bulkhead includes an upstanding portion including a bracket-mounting end, a mitering portion including a bracket-engaging end, and a bracket including a seat cavity adapted to receive the bracket-engaging end of the mitering portion. The bracket is configured to orient the mitering portion at an acute angle with respect to the upstanding portion with the bracket-engaging end of the mitering portion adjacent the bracket-mounting end of the upstanding portion. Methods are also provided that comprise the steps of arranging a plurality of upstanding portions to define a casting area, pouring uncured precast material into the casting area, and curing the precast material to provide a panel with a mitered corner.

Abstract: Embodiments of the present application relate to systems, devices, and methods for collecting falling mortar. Generally, these systems and methods comprise a masonry wall and one or more mortar stoppers. A mortar stopper may comprise a longitudinally extending surface comprising an indicator that defines an inserting portion and a mortar collecting portion, both of which being integral to the mortar stopper. The inserting portion may be inserted into mortar spaces along a backside of the wall such that the mortar collecting portion extends from the backside of the wall. Thereby, the mortar collecting portion collects mortar falling from the mortar spaces of the backside of the wall. The indicator may be positioned along the longitudinally extending surface such that the indicator indicates an appropriate length of insertion of the inserting portion into the wall sufficient for the mortar stopper to support the mortar collecting portion and the falling mortar collected by the mortar collecting portion.

Abstract: The present invention relates to configurations of pre-cast panel forming systems and various components of the panel forming systems. In one embodiment, a bulkhead is provided wherein a cross-sectional support member is located at a point along the height dimension of the upstanding portion of the bulkhead so as to provide substantial resistance to reduction of the width dimension under significant panel forming pressure applied to one of the exterior faces of the upstanding walls. In accordance with 37 CFR 1.72(b), the purpose of this abstract is to enable the United States Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract will not be used for interpreting the scope of the claims.

Abstract: The present invention relates to a novel configuration for a panel-forming component for use in tilt-up construction. The present invention further relates to a panel-forming device comprising the panel-forming component of the present invention. A panel-forming component of the present invention is configured as a comer guard that protects a comer of cured casting material from damage during the tilt-up construction process. The panel-forming component of the present invention generally is configured such that it is free of void-enabling obstructions that may hinder a flow of casting material within a panel form. The absence of void-enabling obstructions ensures that the casting material flows about the panel-forming component and cures substantially free of voids.

Abstract: The present invention is directed to a pre-cast panel form insert used in precast construction. The insert comprises a substantially planar portion defining dimensions suitable to complement dimensions of a pre-cast panel form and a fluid diverting portion. The fluid diverting portion is configured to define a fluid-diverting recess in an edge face of a pre-cast panel bounded by a form including the form insert. The fluid diverting portion is configured such that said fluid diverting recess defines, a circular cross-sectional profile, or a multi-angular cross-sectional profile, that impedes the flow of water along said pre-cast panel edge face when said edge face assumes a substantially horizontal orientation.

Abstract: A pre-cast panel forming system. The system includes one or more bulkheads to constrain the flow of uncured panel-forming material. The bulkhead is made up of an upstanding form and a base clip to secure the upstanding form to a panel-forming surface. The base clip is configured to promote ease of attachment to the panel-forming surface, even though the thickness dimension of the upstanding form is reduced relative to conventional forms. In accordance with 37 CFR 1.72(b), the purpose of this abstract is to enable the United States Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract will not be used for interpreting the scope of the claims.

Abstract: Extruded article-packaging members are arranged to form a frame and are bound about a set of elongate articles like tubes, rods, poles, beams, etc. In accordance with one embodiment of the present invention, an article-packaging member is provided defining an extruded cross section. The extruded cross section extends along substantially an entire length of the packaging member and comprises a structural framework, a bundling channel, and at least one set of pliable projections. The structural framework is formed of a relatively rigid extruded plastic material. The bundling channel is formed in the extruded cross section along an exterior face of the article-packaging member. The pliable projections are formed of a relatively pliable plastic material extending from the structural framework.

Abstract: A chamfer for securing precast concrete wall panel forms that are used in tilt-up construction. The chamfer includes an elongate base portion and at least one chamfer portion coextensive with the lengthwise direction of the elongate base portion. The base portion defines a substantially horizontal base plane. The chamfer portion includes a first leg disposed upstanding relative to the base portion, and a second leg portion angularly disposed relative the first leg. The second leg further includes at least one flexible edge that projects beyond at least the base plane or the plane defined by the lengthwise direction extension of the first leg. Depending on which part of the second leg the edge is cantilevered from, it forms a sealed relationship between the chamfer and a casting surface, the chamfer and a plank used as part of the wall form, or both.

Abstract: A panel-forming system including a plurality of bulkheads and one or more extensions. A first group of the bulkheads are used to define the overall dimensions and shape of the panel, while a second group are used to define at least one aperture formed into the panel. The aperture extensions are configured to allow various-shaped recesses to be formed in the panels adjacent the apertures, and are made up of a bulkhead-engaging portion and a separate recess portion that extends from and cooperates with the bulkhead-engaging portion. The surfaces of each bulkhead-engaging portion include a plurality of chamfers to create complementary surfaces in the panel being formed.

Abstract: Elongate bodies for use in providing architectural and structural features in pre-cast panels are provided. The elongate bodies may-comprise a cross-section comprising a set portion, a hinged portion, and hinge. The set portion and the hinged portion are configured to define an engagement. The hinge couples the set portion and the hinged portion such that the hinged portion is movable about the hinge to an engaged state and disengaged state. Methods of using the elongate bodies to form pre-cast panels are provided, and pre-cast panel forming systems are provided. It is emphasized that this abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that is will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).

Abstract: Extruded brackets for use in pre-cast panel forming systems are provided. The brackets generally have first and second mounting faces, at least one support face, and miter cut edges defined by a first and second miter plane. The brackets may have more than one support face. Additionally, a pre-cast panel forming system is provided. The system generally has at least one pre-cast panel form and at least one bracket for attachment to the at least one panel form. It is emphasized that this abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that is will not be used to interpret or limit the scope or meaning of the claims.

Abstract: A panel-forming system including a plurality of bulkheads and one or more extensions. A first group of the bulkheads are used to define the overall dimensions and shape of the panel, while a second group are used to define at least one aperture formed into the panel. The extensions are made up of a bulkhead-engaging portion and a recess portion that extends from the bulkhead-engaging portion. The aperture extensions are configured to allow various-shaped recesses to be formed in the panels adjacent the apertures. In accordance with 37 CFR 1.72(b), the purpose of this abstract is to enable the United States Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract will not be used for interpreting the scope of the claims.

Abstract: A rustication for preparing reveal bands in a precast panel surface. The rustication is made from a one piece elongate body of extruded foam and comprises an upper surface, a lower surface and laterally-spaced sidewall surfaces that extend between the upper and lower surfaces. The lower surface defines a base plane. One or more downward-extending edges that project below the lower surface base plane are included such that they can bend under the application of a load, such as when concrete is poured around it to form the precast panel. Under such a load, the edge scrapes along the top of a panel-forming surface so that an enhanced sealing engagement between the panel-forming surface and the rustication is effected. The rustication can further include a plurality of longitudinally-spaced apertures that extend from the upper surface to the lower surface to facilitate the securing of the rustication to the panel-forming surface, thereby precluding rustication shift once the concrete is pouted.