Abstract: An online method, system, and computer-readable code for remotely monitoring radiant energy emitted from a turbine blade (106), which may be undergoing an incipient degradation, such as a crack, in a relatively low-temperature, and saturated steam environment of the low pressure stage of a steam turbine. The method and system provide sufficient temporal and spatial resolution to obtain high quality infrared images of the blade areas of interest enabling the system to identify the crack at any of those areas of the blade prior to such a crack growing to a critical length.

Abstract: A combustion turbine power plant (10) incorporating a desiccating scrubber (140) for simultaneously removing water and sulfur from a flue gas (20) of the power plant (10). The desiccating scrubber (140) may include an inlet nozzle (145) for spraying an aqueous solution (142) containing a desiccant and a base into flue gas (20) so the aqueous solution (142) makes direct contact with flue gas (20). A filter (162) may be provided to collect sulfur compounds downstream of the desiccating scrubber (140) and a regenerator (164) may be provided for recovering water. A controller (148) may control a base supply (170) and a desiccant supply (172) to regulate the respective amounts of each introduced into the aqueous solution (142). Controller (148) may be responsive to sensors (142) measuring the water and sulfur content of flue gas (20) exhausted to atmosphere (144). The desiccating scrubber (140) may include a demister (160) to entrain carryover droplets from a sprayed aqueous solution (142).

Abstract: A method of stress relief for stainless steel combustion turbine components includes vibrating the components during welding at a subharmonic frequency. The proper frequency is selected to be below a harmonic frequency, and to produce an amplitude in the range of ¼ to ½ the amplitude produced by a harmonic frequency. The component to be repaired is vibrated during and after welding at this frequency.

Abstract: A method of repairing a generator blower hub assembly (12) and rotor blade (10) removed from the generator blower hub assembly (12) where the rotor blade (10) has fatigued material in threads of a threaded blade root (14). The method may include removing (32) at least a portion of the fatigued material to form the blade root (14) to a first or new diameter. Threads may be formed (36) on the diameter of the blade root (14) using a roll forming process. A collar (20) may be secured within a threaded hole (16) formed in the generator blower hub assembly (12) where the collar (20) includes internal threads (35) for receiving the threads formed on the diameter of the blade root (14), which may be threaded into the collar (20). Collar (20) may be fabricated of steel alloy and include relief groove (40) for improving the fatigue resistance of the threaded blade root (14) when reassembled into the generator blower hub assembly (12).

Abstract: A seal assembly is provided to prevent leakage of cooling fluid from a generator housing. A bracket 26 includes an inlet connectable to power plant piping for receiving a supply of sealing fluid. The inlet is in communication with a bracket passageway 32 for admitting the sealing fluid in a radially inner section of the bracket. A sealing cartridge 28 is mountable in an annulus defined by the bracket. The sealing cartridge includes at least one cartridge passageway 44 in communication with the bracket passageway for admitting the supply of sealing fluid and passing the supply of sealing fluid to establish a sealing boundary about the rotor shaft. At least one of the bracket or the sealing cartridge includes a first sealing fluid-distribution channel 30 extending along a radial direction for providing fluid communication between the bracket passageway and the at least one passageway in the sealing cartridge.

Abstract: A phased array ultrasonic testing system is for examining turbine disc bores and blade attachments for discontinuities, such as stress corrosion cracking. The system is particularly suited to perform an accurate and efficient inspection of components despite their having a relatively complex geometry, such as axial entry blade attachments and bores of associated discs. The system includes a control system with a computer and a controller for programming, emitting, and steering an ultrasonic beam via at least one two-dimensional phased array probe, thereby precisely inspecting the area of interest while simultaneously accommodating the aforementioned complex geometry of the disc or blade attachment. Computer control of the beam permits the number of inspection locations and the number of different probe wedges to be reduced providing for an efficient, timely inspection. Methods of profiling and examining turbine components of known and unknown geometries, are also disclosed.

Abstract: High voltage coils (40) having an insulated coil surface that includes a composite tape (32) bonded to a secondary conductive layer (34) in a half lap manner. The composite layer comprising a glass conductive tape bonded to a layer of mica paper tape in an edge lap manner.

Abstract: A heat storage medium has a solid heat storage area and a plurality of channels extending through the heat storage area between an inlet and an outlet. In one embodiment, there are electric heaters embedded in the heat storage area. A fluid flows through the channels to add or remove heat from the heat storage medium. A method of operating the heat storage medium is described.

Abstract: In the present invention, a method is provided for biasing or controlling the deal of cards, or other indicia, to players of a game. The cards are biased such that each player in the game will receive a hand that is close in ranking to all the other players of the game. Each player of the game is assigned a deviation multiplier selected from a list. Next an initial single hand rank is randomly selected and each player's deviation number is used to identify a range of hand rankings from which each player's hand is selected. If the initial hand ranking is 50 and the average deviation for a player is 2, the player's hand ranking will be in the range of 50±(10×deviation multiplier) or 50±(20) which is 30-70. (i.e. 50±20 or 50?20=30 and 50+20=70). Biasing the deal of the cards increases the excitement and competition of the game by allowing all players of the game to have relatively close hand rankings.

Abstract: A gas turbine combustor (23) includes a catalytic combustion stage (22) receiving a first portion (18) of a total oxidizer flow (16) and a first portion (30) of a total fuel flow (29) and discharging a partially oxidized fuel/oxidizer mixture (40) into a post catalytic combustion stage (24) defined by a combustion liner (58). The combustor further includes an injector scoop (54) having an injector scoop inlet (56) in fluid communication with an opening (56) in the combustion liner for receiving a second portion (20) of the oxidizer flow. A fuel outlet (e.g. 64) selectively supplies a second portion (42) of the total fuel flow into the second portion of the oxidizer flow.

Abstract: An improved turbine spring clip seal for directing gases to be mixed with fuel in a combustor basket. The turbine spring clip seal may include an inner housing and an outer housing. The inner housing or the outer housing, or both, may be shortened relative to conventional clips and may include a cooling channel proximate to a point of attachment to the combustor basket.

Abstract: A method and system for directly measuring the compression of a ripple spring (23) in a dynamoelectric machine through a corresponding wedge (27). A compression-assessment tool (3) is provided that includes a carriage (32) for supporting a proximity sensor (34). The carriage (32) enables the proximity sensor (34) to be passed over the length of the ripple spring (23), which produces an output signal that is representative of the compression of the ripple spring (23).

Abstract: A cooling system for a turbine blade of a turbine engine having a leading edge impingement cooling channel in series with one or more pressure and suction side impingement cooling channels. The turbine blade may include a double outer wall with impingement cooling channels positioned between the walls. The impingement cooling channels may be adapted to match heat localized loads and hot side gas pressures across the turbine blade to maximize the efficiency of the cooling system.

Abstract: A fastening system has at least one peripheral spring and at least one peripherally expandable bushing, with the peripheral spring being at least partially enclosed within the peripherally expandable bushing. The peripheral spring and peripherally expandable bushing each contain axial openings for receiving an elongated fastening member to secure two dissimilar structures together. The peripheral spring can be a spring bushing. The spring bushing can comprise a series of radially outwardly bowed ribs joined at one end by a fixed hoop. The axial spring can be a spring washer. The peripherally expandable bushing can be a split bushing.

Abstract: A braze material (10) including nano-sized filler material particles (14). The nano-sized particles will melt at a temperature significantly lower than the micron-sized particles used in prior art braze materials, thereby eliminating or reducing the need for the addition of temperature depressant materials such as boron or silicon. The resulting braze joint is substantially free of detrimental boride and suicides phases, thereby improving the material properties of the joint, eliminating the need for a separate post-braze diffusion heat treatment, and permitting a subsequent welding operation with reduced risk of cracking. The braze heat treatment may also function as a solution heat treatment, a pre-weld heat treatment or a post-weld heat treatment.

Abstract: A composite material (10) formed of a ceramic matrix composite (CMC) material (12) protected by a ceramic insulating material (14). The constituent parts of the insulating material are selected to avoid degradation of the CMC material when the two layers are co-processed. The CMC material is processed to a predetermined state of shrinkage before wet insulating material is applied against the CMC material. The two materials are then co-fired together, with the relative amount of shrinkage between the two materials during the firing step being affected by the amount of pre-shrinkage of the CMC material during the bisque firing step. The shrinkage of the two materials during the co-firing step may be matched to minimize shrinkage stresses, or a predetermined amount of prestress between the materials may be achieved. An aluminum hydroxyl chloride binder material (24) may be used in the insulating material in order to avoid degradation of the fabric (28) of the CMC material during the co-firing step.

Abstract: A ceramic thermal barrier coating material (10) containing nano-sized features is predicted to exhibit improved high temperature performance than a comparable material containing fewer of such features. In a coating deposited by an APS process, the nano-sized features may be intersplat columns (32). In a coating deposited by an EB-PVD process, the nano-sized features may be a mixed oxide layer (22) formed of nano-sized mixed oxide particles, or nano-sized alumina projections (24) extending across the interface from the mixed oxide layer into the insulating material layer (20). Alternatively, the nano-sized features may be secondary columnar grains (36) extending laterally from primary columnar grains (34) in a columnar-grained ceramic material.

Abstract: A cooling system for a turbine blade of a turbine engine having a bifurcated mid-chord cooling chamber for reducing the temperature of the blade. The bifurcated mid-chord cooling chamber may be formed from a pressure side serpentine cooling channel and a suction side serpentine cooling channel. The pressure side and suction side serpentine cooling channels may flow counter to each other, thereby yielding a more uniform temperature distribution than conventional serpentine cooling channels.

Abstract: Aspects of the invention are directed to an acoustic resonator with improved impingement cooling effectiveness. The resonator includes a plate with an inside face and an outside face. A plurality of passages extend through the plate. The resonator includes a side wall that extends from and about the plate. A plurality of cooling tubes are attached to the resonator plate such that an inner passage of each cooling tube is in fluid communication with a respective passage in the resonator plate. The resonator can be secured to a surface of a turbine engine combustor component to define a closed cavity. The ends of the cooling tubes are spaced from the surface. Thus, a coolant can enter the passages in the plate and can be directed to the surface so as to impingement cool the surface. The cooling tubes can minimize coolant loss by dispersion in the cavity.

Abstract: A system and method for early detection of a failure of a gas turbine engine airfoil (10), such as but not restricted to a burn through of the airfoil outer skin (12). A sensor (52) provides a signal (54) responsive to a condition of fluid flowing through an outer cooling chamber (24) of the airfoil. A detected change in the condition of the fluid is correlated to a failure of the airfoil, which for example can be detected by measuring the static fluid pressure. An increase in the static pressure of fluid in the outer cooling chamber may indicate a breach in the region of the leading edge of the airfoil. A decrease in the static pressure of fluid in the outer cooling chamber may indicate a breach along other portions of the profile of the airfoil outer skin. Both pressure and temperature parameters of the fluid may be measured and coincident changes thereof correlated to a condition of failure of the airfoil.