Abstract: A vehicle door is manufactured by producing a supportive frame (10) and a waist rail (14) and a side impact guard beam (22) which are formed integrally with the supportive frame. The door is produced by hot stamping a steel sheet blank into the shape of a supportive door frame that includes an integral waist rail (14) and a side impact guard beam (22), and hardening the shaped door frame while the frame remains in the shaping tools, and fastening an outer panel (31) to the finished door such that the side collision guard beam (22) of the frame will lie close to the outer panel (31).

Abstract: A side rail for vehicles has a tensile strength in excess of 1400 MPa and has one end (16) projecting from the safety cage of the vehicle and adapted to carry a bumper. The end projecting from the safety cage has lower strength with a yield point of less than 1000 MPa over a length of at least 0.4 m. It has an outer portion with a length of at least 0.2 m and a tensile strength below 800 MPa and an inner portion with a higher tensile strength than the outer portion.

Abstract: A B-pillar (12) for a vehicle is fastened between a roof member (13) and a sill member (15) of the vehicle. The pillar has a martensitic structure and the steel has an tensile strength of at least 1300 MPa. Close to the lower fastening portion (14) there is a soft portion (20) with a tensile strength of less than 800 MPa. This soft portion has a height of at least 30 mm, extend over less than ? of the pillar height, and is so positioned that the lower fastening portion is martensitic.

Abstract: A bumper beam has an open hat beam profile with a central flange (11), two webs (12, 13) and two side flanges (14, 15), and it has two fastening portions (16, 17) in which the central flange has transverse recesses (30, 31), which continue along the webs for a maximum of 40% of the extent of the webs in the transverse direction. These recesses strengthen the profile and provide controlled deformation in response to collision loading.

Abstract: An impact guard beam for vehicles comprises a beam (11) with a hat profile, i.e., with a crown (13-15) and side flanges (16-17), and the hat profile has its crown facing outwards. The beam has a cover (20) giving at least a central part of the beam a closed cross section. The cover has a profile allowing it to lengthen by straightening out when the hat beam's profile opens under impact loads, but stops the hat beam profile's opening when the cover is straightened out. The cover may carry a sensor (24) for an airbag, which is then placed inside the beam profile.

Abstract: A crash box for a vehicle is made from a sheet blank (10) which is bent in a U to form the front plate (11), a top side (12) and a bottom side (13), and the top side and bottom side are bent to form overlapping flaps (16-19) which are joined together at the overlapping, and to form rear fastening plates (14,15).

Abstract: A bumper beam has a hat shaped profile and is turned with the crown (12-14) towards the vehicle and has a lid (17) that gives the bumper beam a closed profile. The bumper beam has two mountings (20, 21) that usually are adapted to be fitted to the side rails of the vehicle. The mountings (20, 21; 40) consist of a plate formed from one piece that has two standing sides (23, 24; 43, 44) and from these out-turned flanges (25, 26) with holes (28) for mounting to the vehicle, where the standing sides have cut-outs (27) adapted for the bottom and sides of the bumper beam and are welded to these.

Abstract: A bumper beam for a vehicle has two attachment portions (15, 16) with a U-shaped cross section open towards the vehicle. Each attachment portion has a reinforcing member (29) in the form of a hat-profile located within the attachment portion and across the latter, with its webs (31, 32) welded to the webs (13, 14) of the attachment portion. The side flanges (33, 34) of the hat profile have holes (35, 36) for bolts by means of which the side flanges and thereby the bumper beam can be attached to a structural part of the vehicle and the attachment section has holes (41) to allow fastening bolts of this kind to be fastened through these holes.

Abstract: A bumper beam has a generally U shape with a central flange (12; 12?) and two webs (13, 14; 13?, 14?), which central flange in the longitudinal middle portion of the beam points outwards from a vehicle and has a longitudinal concavity (17; 17?), which deepens progressively towards the end portions of the beam in order to change to or connect to fastening plates (20, 21; 20?, 21?).

Abstract: A bow-formed bumper beam for a vehicle has a hat profile with a central flange (11), two webs (12, 13), and side flanges (14, 15). The beam has fastening portions (20, 21) at its sides where the side flanges form fastening areas (30-33) for fastening the beam to the vehicle with the central flange facing outwards. In the area between the fastening areas, the side flanges have bent edges (26, 27) and in association with the beginning of the bent edges, they have transverse dents (29). These dents will easily be flattened out when the beam is bent in a collision so that the local tension in these sensitive areas is reduced. Thereby, the risk of cracking is reduced.

Abstract: A vehicle door has an impact protection beam (12) which bears a sensor (20) for releasing one or more impact cushions. The beam (12) is a hat beam with its concave side facing towards the interior of the vehicle, and a fitting hole (18) in the central flange (12) for fitting the sensor (20) within the beam. One of the hat beam's webs (13) has clip holes for fitting the sensor's cabling along the beam.

Abstract: A bumper beam in the form of an open hat beam with a central flange (11) pointing outwards has a transverse bulkhead (23) at one of its fastening portions (17). An internally threaded socket (22) is welded to the transverse bulkhead parallel with the bulkhead and protrudes through a hole (21) in the central flange (11) so that a tow eyelet can be screwed firmly into the socket when needed and thereafter be unscrewed.

Abstract: A bumper beam for a vehicle has a hat shaped profile with the crown (12-14) facing the vehicle and has a cover (17) that gives the bumper beam a closed profile. The bumper beam has two mountings (20, 21) that usually are adapted to be fitted to the side rails of the vehicle. The cover is extended on both sides past the mountings, but leaves the outer portions of the hat beam open. The crown of the open portions of the hat beam have a longitudinal indentation (32) and a profile height that decreases towards the ends.

Abstract: A bumper beam (10) e.g. for an SUV, has its flange portions (18, 19) positioned high and extends asymmetrically downwards relative to them. It has an outwardly convex profile which has in its lower portion a longitudinal concavity (16) which, near to the lower edge of the profile, ends with a forward-pointing profile portion (21). The result is less risk that the bumper will climb up over a lower-positioned bumper (30) which it collides with.

Abstract: A crash box (11,12) is positioned high relative to the bumper beam (13) on, for example, an SUV. The underside (22) of the crash box has a profiled cross-section with upper (25,26) and lower (24) longitudinal portions. At least one upward profile portion (25,26) changes to being a downward-pointing profile portion (27,28) near to the outer end of the crash box, thereby increasing the vertical extent of the crash box. The underside of the crash box may have a hat profile which at its outer end changes to an inverted hat profile.

Abstract: A crash box consists of two U-profiles (18, 19) of sheet metal, the webs of which (21, 23 and 20, 22) overlap and are joined such that the crash box obtains a closed profile. The two joined sides (21, 23 and 20, 22) of the crash box have a number of transverse dents (26-33) with intermediate side areas (34-40) along their lengths. One web, or both webs, in one pair or in each pair of joined webs (21, 23 and 20, 22) has notches (50-54) in its edge in some of the dents (26-33) or in the intermediate areas (34-40), or both of these, as initiators of deformation.

Abstract: A bumper beam (11) is fastened in two crash boxes (12). The top part and bottom part of each crash box form fastening tabs (34,35) against the top and bottom of the bumper beam (11) and each tab is fastened to the bumper beam with more than one bolt (36,37,57 58). A first hole (55) fits a first bolt (57) whereas the other hole/holes (56) permit for the bumper beam to turn a limited amount around said first bolt. Each tab is fastened to the bumper beam with more than one bolt and nut fastener (36,37,57,58). A first hole (55) fits a first bolt (57) whereas the other hole/holes (56) permit for the bumper beam to turn a limited amount around said first bolt. If a crash box is compressed in an off-set crash, the other crash box remains intact.

Abstract: A bumper beam is fastened to a bumper beam (11) of a vehicle (13) with intermediate crash boxes (12). Each crash box comprises a left member (20) and a right member (21) formed of sheet metal, which are jointed together and have top portions (24,25) overlapping each other and bottom portions (22,23) overlapping each other to form double-sheet tabs (34,35). These tabs extend out over the top and bottom surfaces of the bumper beam and are fastened to these surfaces.

Abstract: A bow-formed bumper beam for a vehicle has a hat profile with a central flange (11), two webs (12,13), and side flanges (14,15). The beam has fastening portions (20,21) at its sides where the side flanges form fastening areas (30-33) for fastening the beam to the vehicle with the central flange facing outwards. The profile height of the beam decreases continuously from the fastening portions towards the center so that the profile height is less than two third of the highest profile height at the fastening portions. The central flange is wider at its center than at its fastening portions and has a stiffener in the form of an elongate depression (16) that extends from the center of the beam towards the fastening portions. In the area between the fastening portions, the side flanges have bent edges (26,27) and in association with the beginning of the bent edges, the side flanges have transverse dents.

Abstract: In the press hardening process when a blank is formed and cooled in cooled tools (30,31), the tools are used as a fixture during the hardening. The tools have alternately contact surfaces (33,34) and clearances (35) in a certain area against the formed product (20-24) and the contact surfaces have an area that is less than 20% of the area. As a result, this area will be a soft zone (11) of the final product and the zone will have good dimensional accuracy.