Abstract: An automotive driveline component includes a housing and a dampener carried by the housing. The dampener includes a plurality of shims joined together via at least one joint through which vibrations are transmitted among individual shims of the plurality of shims. When the housing experiences vibrations during use of the automotive driveline component, the vibrations are transmitted to the plurality of shims and relative movement among individual shims of the plurality of shims dampens the vibrations experienced by said housing.

Abstract: A boot assembly for a joint includes a boot and a boot can coupled to the boot at a connecting portion. The boot can includes a mounting portion including a flange having an inner surface and a retainer. The retainer is connected to the flange at a first location and is separate from the flange at a second location spaced from the first location. The retainer includes an inward portion spaced from the first location, and the inward portion is arranged closer to the axis than is the inner surface of the retainer between the first location and a midpoint of the retainer. The inner surface of the retainer is not at a constant angle relative to the axis along the length of the retainer.

Abstract: An automotive driveline unit housing can be that of a power transfer unit (PTU), a final drive unit (FDU), or a rear drive unit (RDU). The automotive driveline unit housing has a lubricant feed passage spanning from an inlet to an outlet. The outlet can be situated near a seal of the automotive driveline unit, near a bearing of the unit, near both the seal and bearing, or near another component. The lubricant feed passage can have a flow restrictor located near its outlet. When the unit is in a connected state, lubricant is received in the lubricant feed passage via a spinning gear of the unit. The received lubricant trickles through the flow restrictor. And when the unit is in a disconnected state, lubricant continues to trickle through the flow restrictor, even though lubricant may no longer be received in the lubricant feed passage via the gear.

Abstract: An automotive driveline disconnect assembly includes a first clutch part and a second clutch part, and is designed and constructed to preclude an occupant-audible noise from being made between components of the disconnect assembly. The preclusion of the occupant-audible noise can be effected via one or more dampers, a non-flat tooth profile, or a combination of these measures. The disconnect assembly can be equipped in a larger automotive driveline component such as a power transfer unit (PTU), a final drive unit (FDU), a rear drive module (RDM), or an electronic differential locker (EDL).

Abstract: In at least some implementations, a clip for restricting the axial movement of at least one of an inner shaft or an outer shaft relative to the other shaft includes a first free end, a second free end, an opening defining an open end of the clip between the first free end and the second free end, a closed end opposite the open end, at least three control zones, and a plurality of intermediate zones. Each intermediate zone has a varying width and each is disposed adjacent to at least one of the at least three control zones.

Abstract: A boot assembly for a joint includes a boot and a boot can coupled to the boot at a connecting portion. The boot can includes a mounting portion including a flange having an inner surface and a retainer. The retainer is connected to the flange at a first location and is separate from the flange at a second location spaced from the first location. The retainer includes an inward portion spaced from the first location, and the inward portion is arranged closer to the axis than is the inner surface of the retainer between the first location and a midpoint of the retainer. The inner surface of the retainer is not at a constant angle relative to the axis along the length of the retainer.

Abstract: A constant velocity joint boot assembly includes a boot-can having an axially extending main cylindrical body, a radially extending transition portion, an axially extending and generally cylindrical mounting portion. The radially extending transition portion intersects the axially extending main cylindrical body and the generally cylindrical mounting portion. A flexible boot member may be attached to an inner surface of at least two of the cylindrical body, the transition portion and the mounting portion at a coupling region. A method of forming the flexible boot member includes first forming the boot in an outwardly extending conical shape, and then rolling and/or inverting a portion of the boot so that the boot arcs inwardly upon itself and forms a diaphragm.

Abstract: A torque transfer device for a vehicle may include a housing and a variable angle constant velocity joint integrated with the housing. The joint may be connected between a drive mechanism and an output shaft for transmitting torque from the drive mechanism to the output shaft.

Abstract: A joint for coupling two shafts in a vehicle driveline includes a joint part having a bore defining part of a fluid chamber, a boot member coupled to the joint part and defining at least part of the fluid chamber and having a valve portion that has an open state and a closed state, and an insert. The insert may be received adjacent to the boot member and defines at least part of a vent path that communicates the fluid chamber with the valve portion. When the valve portion is in the closed state venting from the vent chamber is inhibited or prevented and when the valve portion is in the open state the vent chamber is communicated with a venting space.

Abstract: A vehicle final drive unit (FDU) of a vehicle driveline. The vehicle FDU includes one or more wet clutches that provide disconnect capabilities in the vehicle FDU, and includes a final drive gearset. Different techniques are provided for discontinuing lubricant supply to the wet clutch(es) when the wet clutch(es) are disconnected in order to preclude unwanted rotations that can be the consequence of adhesion among clutch plates in the wet clutch(es). One technique actively brakes the final drive gearset in the vehicle FDU so that the final drive gearset no longer rotates and no longer throws lubricant to the wet clutch(es). Another technique involves closing an entrance that leads lubricant to the wet clutch(es).

Abstract: A damped automotive driveline component can be propshaft, a bar shaft, a torque tube housing, a power transfer unit (PTU) housing, or a final drive unit (FDU) housing, among other possibilities. The component is equipped with a dampener in order to dissipate vibration experienced during use of the component. The damper includes metal wire strands. Relative movement among the metal wire strand is believed to damp the vibrations.

Abstract: A boot assembly for a constant velocity joint includes a boot having a neck portion arranged to be received over a shaft that is coupled to the constant velocity joint, and a retainer or insert which may include a vent. The retainer or insert may be carried by the neck portion and has at least one flex feature to facilitate flexing thereof. The insert may have at least one projection that extends radially inwardly from the neck portion and defines part of an inner surface of the boot, or at least one vent path defined therein to facilitate venting of one or more chambers defined at least in part by the boot.

Abstract: In at least some implementations, a disconnect assembly for a driveline component, such as a power transfer unit, may include an input shaft, a disconnect shaft selectively rotated by the input shaft and an output shaft coupled to the disconnect shaft. A first gear is coupled to the disconnect shaft and a second gear is coupled to the output shaft and to the first gear so that the output shaft rotates when the disconnect shaft rotates. A connection feature is movable between an engaged position in which the input shaft and disconnect shaft are coupled and a disengaged position in which the input shaft rotates relative to the disconnect shaft. The connection feature includes a first part carried by the gear for rotation therewith and a second part movable relative to the first part and carried by the input shaft for rotation with the input shaft.

Abstract: One implementation of a vehicle power transfer unit (PTU) assembly—such as thatfor an automobile—includes an input shaft, a planetary gear set, an intermediate shaft, a ring gear, and an output gear. The planetary gear set includes a sun gear, multiple planet gears, and an annular gear. The sun gear is attached to a housing of the vehicle PTU and does not rotate in use. The planet gears are interconnected to the input shaft and are driven by the input shaft. The annular gear is in turn driven by the planet gears. The intermediate shaft is interconnected to and driven by the annular gear. The ring gear is interconnected to the intermediate shaft, and the output gear is driven by the ring gear.

Abstract: A constant velocity joint including an outer race having inner and outer surfaces, the inner surface including a plurality of outer ball tracks. The constant velocity joint also includes an inner race having a plurality of inner ball tracks which correspond to the outer ball tracks, a ball cage disposed between the outer race and the inner race, a plurality of balls arranged within the ball cage and contacting the outer ball tracks and the inner ball tracks. A damping assembly is connected to the outer race.

Abstract: One implementation of a vehicle power transfer unit (PTU) housing, such as that for an automobile, has an oil feed passage extending through one of its walls and at its interior. The oil feed passage delivers oil to gears, bearings, and/or other components equipped inside of the PTU housing and suspended above an oil bath in the PTU housing. Oil of the oil bath is thrown about by rotating gears and makes its way through the oil feed passage and to the gears, bearings, and/or other components. With the oil feed passage, the PTU housing does not rely solely on oil sloshing and splashing and being slung around inside of the PTU housing as the technique for getting oil to the gears, bearings, and/or other components.

Abstract: In at least some implementations, a disconnect assembly for a power transfer unit includes a cam and a cam follower. The cam is driven for rotation and has a cam surface that is inclined relative to an axis of rotation and a void spaced from the cam surface. The cam follower has a cam engagement surface and is arranged to be engaged by the cam surface so that the cam follower is displaced axially during at least a portion of the rotation of the cam. One or both of the cam and the cam follower includes an interface surface provided at an angle to the axis of rotation to control axial movement of the cam follower during at least a portion of the rotation of the cam when the cam surface is not engaged with the cam engagement surface.

Abstract: In at least some implementations, a constant velocity joint includes a first rotational member and a boot can assembly coupled to the first rotational member. The boot can assembly includes a boot can, a boot and a seal carried by the boot can and arranged to engage and seal against the first rotational member when the boot can assembly is coupled to the first rotational member. The boot and seal may be formed from the same piece of material and may be bonded to the boot can. The boot and seal may be overmolded onto the boot can.

Abstract: Example methods for distributing torque in a driveline, and driveline systems are disclosed. In one approach, a baseline torque split may be employed, e.g., in a drive unit. The method may further include detecting a first gradient of a first driving surface that exceeds a threshold amount while the driveline is traversing the first gradient using the baseline torque split. The method may further include modifying the second share of torque with respect to the first share of torque in response to the detection of the first gradient. In some examples, a modification may include increasing an amount of torque being distributed to a secondary axle of the vehicle, while in others a torque bias between the primary and secondary axle may be reduced.

Abstract: A vehicle differential disconnect assembly can include a differential case, a differential gear set, and a torque distribution device. The differential gear set is carried within the differential case. The torque distribution device transfers torque between the differential gear set and side shafts of the accompanying vehicle driveline. The torque distribution device can include a clutch pack and an actuator assembly. The clutch pack is located at a first side of the differential case relative to the differential gear set, and the actuator assembly is located at a second side of the differential case relative to the differential gear set. The actuator assembly has a mover that transmits movement to the clutch pack when the actuator assembly actuates and deactuates the clutch pack.