Abstract: An automotive shaft assembly is provided including a first barshaft having a first connection end and a second barshaft having a second connection end. A connection tube rotationally engages the first connection to the second connection end and includes a shear diameter configured to experience shear failure in the presence of an overload torque such that the first connection end is rotationally disengaged the said second connection end.

Abstract: An electronic locking mechanism for a vehicle differential assembly includes a lock element movable in response to an actuation signal between an open position and a locked position. The lock element generally forces side gears of the differential assembly to turn generally at a same rate when the lock element is in the locked position. The electronic locking mechanism further includes a processor configured to determine a status of the differential assembly from a current profile that includes the actuation signal and an induced current. The determined differential assembly status is generally one of an “activated and locked” status, an “activated but unlocked” status, a “deactivated but locked” status, and a “deactivated and unlocked” status.

Abstract: A direct torque flow constant velocity joint collet connector includes an outer joint part having outer ball tracks, an inner joint part having inner ball tracks, a cage and a plurality of balls. The inner joint part is articulately secured in a rotationally fast way to the outer joint part with the plurality of balls held in the cage. The inner joint part includes a front portion, an inner bore, a collet extension and at least one slot. The collet extension extends from the inner ball tracks to the front portion of the inner joint part. The slot extends into the collet extension from the front portion between an outer surface and the inner bore of the inner joint part, wherein the collet extension of the inner joint part is compressible for selective attachment to a journal shaft of a supplied drive unit.

Abstract: A direct torque flow constant velocity joint connector includes an outer joint part, and inner joint part, a cage and a plurality of balls. The outer joint part includes outer ball tracks. The inner joint part includes inner ball tracks and a rotational axis, wherein the inner joint part has a face spline oriented about the rotational axis. The plurality of balls are provided in the cage and engage the inner and outer ball tracks of the respective inner and outer joint parts, thereby allowing torque transmission by way of the face splines. Also provided is a direct torque flow constant velocity joint connection.

Abstract: A vehicle joint assembly is provided comprising an outer race having an outer surface and an inner surface. A pair of opposed slot tracks are formed in the inner cup surface and each comprise a track top wall and two track sidewalls. A barshaft is in communication with a bipod element comprised of a body portion and two opposed peg portions. Each of the two opposed peg portions comprises two opposed curved engagement surfaces engaging one of the track sidewalls. The bipod element is positioned within the outer race such that each of the opposed peg portions resides in one of the opposed slot tracks. The bipod element is capable of being positioned in a variety of angles within the slot tracks and is capable of plunging within the slot tracks.

Abstract: An articulating joint apparatus includes a first rotational member having an axis, a second rotational member coupled with and positioned generally coaxial to the first rotational member, and a boot cover assembly for sealing at least part of the first rotational member to the second rotational member. The boot cover assembly is selectively coupled to both the first rotational member and the second rotational member. The joint apparatus also includes an insert positioned at least partially between the first rotational member and the second rotational member. The insert will deform in response to axial movement of the second rotational member relative to the first rotational member.

Abstract: An embodiment of a constant velocity joint includes a first rotational member having a generally cylindrical surface. The generally cylindrical surface is defined, at least in part, by a groove portion. The constant velocity joint further includes a grease cover selectively positioned adjacent the first rotational member. An edge portion of the grease cover is positioned within the groove to at least partially retain the grease cover in a desired position.

Abstract: The present application is directed to a direct torque flow connector for torque transmission. The DTF connector includes a direct torque flow constant velocity universal joint having an outer race part and an inner race part, and a shaft coupled to the outer race part. The direct torque flow connector has at least one direct torque flow optimized ratio. Further, the inner race part of the direct torque flow connector may be selectively connected to a journal shaft of a drive unit. A direct torque flow connection with optimized ratios in attachment methods is also provided.

Abstract: A direct torque flow constant velocity joint connector includes an outer joint part, and inner joint part, a cage and a plurality of balls. The outer joint part includes outer ball tracks. The inner joint part includes inner ball tracks and a rotational axis, wherein the inner joint part has a face spline oriented about the rotational axis. The plurality of balls are provided in the cage and engage the inner and outer ball tracks of the respective inner and outer joint parts, thereby allowing torque transmission by way of the face splines. Also provided is a direct torque flow constant velocity joint connection.

Abstract: A propshaft assembly has an inner tube, an outer tube having an end splined to the inner tube thereby defining an engagement area between the inner tube and the outer tube. The propshaft assembly also includes at least one stiffening ring disposed around the outer tube. At least a portion of the stiffening ring is in contact with the outer tube.

Abstract: A vent valve for a constant velocity joint is disclosed. The vent valve may generally include a body disposed in a bore of the cover which is axially movable in the bore and allows fluid flow through the bore, a first umbrella portion associated with a side of the body which defines a first gap between a first surface of the cover and the first umbrella portion, and a second umbrella portion associated with an opposite side of the body which defines a second gap between a second surface of the cover and the second umbrella portion.

Abstract: A sleeve assembly includes a sleeve having an inner surface with a first splined portion, and a biasing system biasing a rolling member through the first splined portion. A drive assembly includes the sleeve assembly and a shaft with a second splined portion engageable with the first splined portion of the shaft. When the sleeve assembly is coupled with the shaft to form the drive assembly, the biasing system biases the rolling member into engagement with the second splined portion of the shaft.

Abstract: A shield for sealing a joint includes a first end, a second end and an annular shell. The first end is adapted for axial retention on an outer joint part, where the outer joint part is rotationally coupled to an inner joint part. The second end is adapted for abutting contact with a semi-spherical portion of the inner joint part. The annular shell extends between the first end and the second end thereby providing a seal for the joint. Also provided is a grease shield sealing system for a direct torque flow constant velocity joint.

Abstract: A constant velocity joint and a boot for a constant velocity joint are disclosed. The boot generally includes a first channel and a second channel. The first channel is in fluid communication with a joint chamber of the constant velocity joint. The first channel is also in communication with the second channel and generally allows airflow therethrough while resisting clogs from lubricant. Additionally, the second channel generally allows airflow therethrough to the atmosphere while resisting passage of foreign contaminants therethrough.

Abstract: A direct torque flow constant velocity joint connection interface includes a drive unit, a direct torque flow constant velocity joint connector and a sealant. The drive unit includes a shaft having a second interface surface. The direct torque flow constant velocity joint connector includes a unitary inner joint part having a first interface surface, where the first interface surface is connected to the second interface surface of the drive unit. The sealant provides filling between the first and second interface surfaces. Also provided is a direct torque flow constant velocity joint connector having sealant on an interface portion of an inner joint part and a method thereof.

Abstract: An illustrative embodiment includes a propshaft system including a first constant velocity joint generally defining a first axis and having an inner first race, an outer first race, and a first grease cover mated to the outer first race. The propshaft system also includes a first flange having a first flange mating surface and a first flange contour surface. The propshaft system also includes a second constant velocity joint generally defining a second axis and having an inner second race, an outer second race, and a second grease cover mated to the outer second race. The second grease cover is defined, at least in part, by a second grease cover flange surface and a second grease cover contour surface. The propshaft system additionally includes a propshaft portion extending at least partially between the first connection apparatus and the second connection apparatus.

Abstract: A shaft assembly comprises a tubular shaft and a joint, wherein at least a portion of the joint is disposed within the tubular shaft. The present invention may also include a shaft assembly comprising a shaft and a constant velocity joint wherein the constant velocity joint is integrated into the shaft by inserting at least a portion of the constant velocity joint into the shaft. In one method of the invention, the method comprises the steps of integrating a constant velocity joint into a propeller shaft by inserting at least a portion of the constant velocity joint into the propeller shaft.

Abstract: A boot for a joint includes a shaft-gripping portion, a joint-connecting portion, and a sleeve portion connecting the joint-connecting portion with the shaft-gripping portion. The boot is adapted to dynamically roll about the sleeve portion to a roll position (A, B, C) to form a roll surface having a roll width, wroll, wherein the roll width, wroll, remains generally constant independent of the roll position (A, B, C). The boot can be used to connect a shaft to a joint portion of the joint and is adapted to allow shaft translation.

Abstract: A connecting assembly between a shaft journal and a constant velocity universal joint having an outer joint part and an inner joint part engaged by the shaft journal. The inner joint part includes an elongated neck portion with at least one insertion groove formed therein, and the shaft journal has at least one corresponding insertion groove. A securing clip engages the corresponding insertion grooves to axially secure the inner joint part and shaft journal with respect to each other. A boot is axially secured to the inner joint part neck portion, substantially enveloping the inner joint part, and sealingly engaging an outer surface of the outer joint part to seal at least one side of a joint chamber of the constant velocity universal joint.

Abstract: A direct torque flow constant velocity joint connector includes an outer joint part having outer ball tracks and an outer surface, an inner joint part with inner ball tracks, a cage, a plurality of balls held in the cage and engaging the inner and outer ball tracks, and a boot. The boot includes a first end and a second end, wherein the first end is axially secured to the outer surface of the outer joint part while providing rotational freedom between the boot and the outer joint part, and the second end is selectively attachable to a supplied drive unit.