Abstract: An assistance system for a vehicle capable of automated operation has a controller having a processor and tangible, non-transitory memory on which instructions are recorded. The vehicle is located on a first lane in a vicinity of one or more neighboring vehicles, the first lane merging with a second lane at a merging trajectory location. The controller is adapted to selectively execute a leader determination module when a distance of the vehicle to the merge starting point is less than a threshold value. This includes determining an estimated arrival time of the vehicle to a merge starting point of the merging trajectory location. The controller is adapted to select a leader vehicle from the neighboring vehicles based in part on their respective estimated arrival times to the merge starting point. Operation of the vehicle is controlled based in part on the leader vehicle.

Abstract: A system for on-vehicle camera alignment monitoring includes an on-vehicle camera in communication with a controller. The controller monitors vehicle operating parameters and camera signal parameters, and captures an image file from the on-vehicle camera. A first level analysis of the image file, the vehicle operating parameters, and the camera signal parameters is executed to detect dynamic conditions and image feature parameters that affect camera alignment. An error with one of the dynamic conditions or the image feature parameters that affects the camera alignment is detected. A second level analysis of the camera signal parameters is executed to identify a root cause indicating one of the dynamic conditions or the image feature parameters that affects the camera alignment based upon the error. A camera alignment-related fault is detected based upon the root cause, and vehicle operation is controlled based upon the camera alignment-related fault.

Abstract: A motion monitor includes a lidar device, a controller, and a circuit. The lidar device is configured to perform scans of an environment proximate the ego vehicle to generate lidar point clouds related to one or more objects in the environment. The controller is configured to transform the lidar point clouds with location transform matrices to generate location point sets, aggregate the location point sets in a duration of interest to generate aggregated point sets, register the location point sets to the aggregated point sets to generate correction transform matrices, update the location transform matrices with the correction transform matrices to generate updated location transform matrices, and generate motion sets based on the updated location transform matrices. The circuit is configured to receive the motion sets.

Abstract: An accessory power system includes an accessory power module having primary power switches, a transformer, and secondary rectifiers. The primary power switches are electrically connected to the high-voltage bus, and the secondary rectifiers are electrically connected to the low-voltage bus. A peak detector is coupled to the high-voltage bus. A controller is in communication with the peak detector circuit, and operatively connected to the primary power switches. The controller dynamically monitors, via the peak detector circuit, a ripple voltage of the high-voltage bus, compares the monitored voltage with a maximum threshold voltage, and disables the plurality of primary power switches when the ripple voltage of the high-voltage bus is greater than the maximum threshold voltage, and reactivates the primary power switches when the ripple voltage of the high-voltage bus is less than the maximum threshold voltage.

Abstract: Systems, methods and a cooling module are described. The cooling module is configured to directly cool the plurality of battery cell tabs. The cooling module includes a generally prismatic isolation sheet contacting the battery cell tabs along a common plane and a heat exchanger. The heat exchanger includes a metallic portion defining an open cavity and a lightweight portion joined to the metallic portion to define a unitary flow assembly. The metallic portion includes an outer planar surface engaging the second planar surface. The lightweight portion is formed from a thermally conductive plastic material and includes baffles integrally formed with and extending therefrom. The plurality of baffles engage an interior surface of the metallic portion to thereby define a serpentine path for the cooling fluid.

Abstract: A battery system includes a rechargeable energy storage system and a battery controller. The rechargeable energy storage system has a rapid charging mode and a discharging mode. The battery controller is electrically coupled to the rechargeable energy storage system and is configured to store multiple charging tables that contain multiple charge current limit entries, where each charging table corresponds to a unique one of multiple initial state-of-charge values, determine a starting state-of-charge value of the rechargeable energy storage system in response to entering the rapid charging mode, select up to two charging tables in response to the starting state-of-charge value of the rechargeable energy storage system being adjacent to up to two of the initial state-of-charge values, and control a charging current provided to the rechargeable energy storage system based on the charge current limit entries in the up to two charging tables as selected.

Abstract: A system for estimating a parameter of an object includes a receiver configured to detect a return signal of a radar signal, and a processing device configured to sample the return signal to generate a series of signal samples, partition a time frame into a plurality of successive segments k, and for each segment k, apply a Doppler Fourier transform and calculate a complex value yk as a function of Doppler frequencies fD. The processing device is also configured to calculate an index based on an acceleration hypothesis and a velocity hypothesis of a set of hypotheses, and for each segment, select one or more Doppler frequency bins based on the index and extract components of the complex value yk (fD) associated with each selected Doppler frequency bin. The processing device is further configured to calculate a velocity and acceleration spectrum, and estimate an object parameter based on the spectrum.

Abstract: An inspection method using an automatic inspection system comprises the following: (a) a step of loading a 3D file from which the program has been selected; (b) a step of inputting into the program information on one or more selected components of the mold assembly of the 3D file loaded into the program; (c) a step of checking a setting value of the selected component according to a mode selected from a check list preset in the program; and (d) a step wherein, if the set value of the component selected in step (c) is out of the range of the value set in the selected mode, the color of the component out of the range of the set value among the selected one or more components is changed to a preset color and monitored.

Abstract: Presented are intelligent vehicle systems with networked on-body vehicle cameras with camera-view augmentation capabilities, methods for making/using such systems, and vehicles equipped with such systems. A method for operating a motor vehicle includes a system controller receiving, from a network of vehicle-mounted cameras, camera image data containing a target object from a perspective of one or more cameras. The controller analyzes the camera image to identify characteristics of the target object and classify these characteristics to a corresponding model collection set associated with the type of target object. The controller then identifies a 3D object model assigned to the model collection set associated with the target object type. A new “virtual” image is generated by replacing the target object with the 3D object model positioned in a new orientation. The controller commands a resident vehicle system to execute a control operation using the new image.

Abstract: A mount bushing includes an outer mounting ring adapted for connection to a mount structure. An outer structural ring is disposed inside of the outer mounting ring. A main elastomeric isolation arrangement is disposed between the outer structural ring and an inner structural insert, wherein the main elastomeric isolation arrangement is supported between the outer structural ring and the inner structural insert by elastomer material. An outer ring isolation layer of elastomer is disposed between the outer mounting ring and the outer structural ring, wherein the outer ring isolation layer is isolated from the main elastomeric isolation arrangement by the outer structural ring. A mounting bolt is inserted through a bore in the inner structural insert.

Abstract: A method to utilize an animation feature of a vehicle lighting member includes receiving, by a controller, sensor data indicative of a vehicle condition, determining a vehicle condition type from the sensor data, generating a control signal to control the animation feature of the vehicle lighting member based on the vehicle condition type, and controlling the animation feature of the vehicle lighting member to visually illustrate the vehicle condition type.

Abstract: Presented are electric machines with optimized stator tooth geometries and multi-gauge stator conductors, methods for making/using such electric machines, and motor vehicles equipped with such electric machines. An electric machine includes a housing, a rotor assembly rotatably attached to the housing, and a stator assembly coaxial with and separated by an airgap from the rotor assembly. The rotor assembly includes one or more magnets mounted to a rotor core. The stator assembly includes a stator core with multiple axially elongated, circumferentially spaced stator slots, multiple radially aligned stator teeth interleaved between and separating the slots, and multiple electromagnetic windings wound through the slots. Each stator tooth has an elongated tooth body with a tooth head at a radial end of a tooth root, which attaches to a cylindrical hub of the stator core. The tooth head has an axial cross-section with a trapezoidal crown integral with a rectangular tip.

Abstract: A method for laminating a lithium metal anode is provided. The method includes procuring a current collector, including a portion of the current collector to be covered with a lithium foil lamination, and procuring a plurality of lithium foil portions. The plurality of lithium foil portions each include a length configured for matching one of a length of the portion of the current collector to be covered with the lithium foil lamination or a width of the portion of the current collector to be covered with the lithium foil lamination. The method further includes disposing the plurality of lithium foil portions upon the portion of the current collector to be covered with the lithium foil lamination, wherein the plurality of lithium foil portions is arranged side-by-side, and applying heat and pressure to join the plurality of lithium foil portions to the current collector.

Abstract: A method of operating a vehicle includes a vehicle controller receiving a driver acceleration/deceleration command for the vehicle's powertrain and determining a torque request corresponding to the driver's acceleration command. The controller shapes the torque request and determines compensated and uncompensated accelerations from the shaped torque request. The compensated acceleration is based on an estimated road grade and an estimated vehicle mass, whereas the uncompensated acceleration is based on a zero road grade and a nominal vehicle mass. A final speed horizon profile is calculated as: a speed-control speed profile based on the uncompensated acceleration if the vehicle's speed is below a preset low vehicle speed; or a torque-control speed profile based on a blend of the compensated and uncompensated accelerations if the vehicle speed exceeds the preset low vehicle speed. The controller commands the powertrain to output a requested axle torque based on the final speed horizon profile.

Abstract: A current source inverter includes a first phase leg including a plurality of switching devices, a second phase leg including a plurality of switching devices, and a third phase leg including a plurality of switching devices. The current source inverter also includes a zero-state phase leg including at least one switching device, wherein the zero-state phase leg is configured to transition from an open state to prevent current flow to a closed state to allow current flow between a positive and negative terminal during a dead-band time.

Abstract: Presented are control systems for operating rechargeable electrochemical devices, methods for making/using such systems, and vehicles with intelligent battery charging and charging behavior feedback capabilities. A method of operating a rechargeable battery includes an electronic controller receiving battery data from a battery sensing device indicative of a battery state of charge (SOC). Using this battery data, the controller determines a number of low SOC excursions at which the battery SOC is below a predefined low SOC threshold and a number of high SOC excursions at which the battery SOC exceeds a predefined high SOC threshold. The controller then determines if the number of low SOC excursions exceeds a predefined maximum allowable low excursions and/or the number of high SOC excursions exceeds a predefined maximum allowable high excursions. If so, the controller responsively commands a resident subsystem to execute a control operation that mitigates degradation of the rechargeable battery.

Abstract: An autonomous vehicle and a system and method of operating the autonomous vehicle. The system includes a sensor and a processor. The processor determines an effective observation area of the sensor, the effective observation area being affected by an extrinsic condition. The processor determines an available time for performing a lane change based on the effective observation area and performs the lane change based on the available time.

Abstract: An adhesive-reinforced rotor for a rotary electric machine includes rotor lamination layers (“rotor lams”) having axial inner surfaces collectively defining rotor openings through the rotor lams. The rotor also includes reinforcement blocks disposed within a respective one of the rotor openings. A polymer primer/adhesive layer of the rotor having a bond line thickness of less than 1 mm is disposed between the one or more reinforcement blocks and the axial inner surfaces of the rotor lams. The reinforcement blocks and the primer/adhesive layer each have a tensile strength of at least 50 MPa. A modulus of elasticity of the reinforcement blocks is at least three times greater than that of the materials of the polymer primer/adhesive layer. A method of constructing an adhesive-reinforced rotor is also described herein.

Abstract: Presented are high-voltage electrical systems, control logic, and electric-drive vehicles with optimized motor torque output. A method of operating an electric-drive vehicle includes a controller identifying the vehicle's operating mode and determining calibration settings corresponding to this operating mode. These calibration settings include low and high coolant temperature (CoolTemp) thresholds, and motor-calibrated torque limits as a function of CoolTemp. The controller determines if the present CoolTemp of the power inverter's coolant is greater than the low CoolTemp threshold and less than the high CoolTemp threshold. If so, the controller sets a motor torque limit of the vehicle's electric motor to a torque limit value selected from a fixed torque limit region within the torque limits data between the low and high CoolTemp thresholds.

Abstract: An axial flux electric motor for an automobile includes a stator assembly, and a rotor assembly, the rotor assembly including a plurality of lamination blocks arranged in an annular pattern, a plurality of conductive wedges, one conductive wedge being positioned between each adjacent pair of lamination blocks, the plurality of lamination blocks and the plurality of conductive wedges defining a rotor core disk having an inner diameter and outer diameter and opposing axial faces, and a plurality of permanent magnets attached to one of the opposing axial faces of the rotor core disk.