Abstract: A transmission system for a vehicle includes a first helical pinion gear having a helix angle coupled to a first shaft and configured to receive an input torque. The transmission system includes a second helical pinion gear having a first helix angle coupled to a second shaft and configured to receive the input torque. The second shaft is disposed within the first shaft and rotatable within the first shaft. The transmission system includes a differential assembly having a third helical gear having the first helix angle coupled to the first helical pinion gear, and a fourth helical gear having the helix angle coupled to the second helical pinion gear. The third helical gear and the fourth helical gear are coupled to a differential gear set to drive a first output shaft and a second output shaft associated with the vehicle.

Abstract: A method of forming a thermoplastic plastic component includes applying an amount of pigmented powder to a sheet of thermoplastic, heating the sheet of thermoplastic to a selected temperature, melting the amount of pigmented powder on the sheet of thermoplastic to form a coating, re-heating the sheet of thermoplastic to another selected temperature, positioning the sheet of thermoplastic over a pattern, and vacuum forming the sheet of thermoplastic to form the sheet of thermoplastic into the pattern.

Abstract: A system in a vehicle includes two or more smart battery packs to power drive units of the vehicle to move the vehicle. Each of the two or more smart battery packs includes a battery pack, and a battery management system (BMS) to monitor a state of charge of the battery pack. An energy distribution unit facilitates charge transfer among the two or more smart battery packs.

Abstract: A structural assembly includes a frame and a plurality of panels. The frame includes a wall that at least partially defines an interior region. The plurality of panels is disposed at least partially in the interior region and is coupled to the frame. The plurality of panels includes a first panel and a second panel. The first panel includes a first surface and a second surface opposite the first surface. The first surface defines a first plurality of depressions and the second surface defines a first plurality of protrusions complementary to the first plurality of depressions. The second panel includes a third surface and a fourth surface opposite the third surface. The third surface defines a second plurality of depressions. The fourth surface defines a second plurality of protrusions complementary to the first plurality of depressions. The first panel is coupled to the second panel.

Abstract: A fuel cell system includes a fuel cell generator, a rechargeable energy storage circuit, an auxiliary load, a converter circuit, and a switch circuit. The fuel cell generator is operable to generate electrical power in a stack output signal. The auxiliary load is powered by the rechargeable energy storage circuit while in a first mode, and powered by a local signal while in a second mode. The converter circuit is operable to convert the stack output signal into a plurality of recharge signals while in the first mode and in the second mode, and convert the stack output signal into the local signal while in the second mode. The switch circuit is operable switch the plurality of recharge signals to one or more electric vehicles, and switch the local signal to the auxiliary load while in the second mode.

Abstract: A virtual LiDAR sensor system fora motor vehicle includes a plurality of camera modules and algorithms that generate a depth image, a RGB image, and a segmentation information image. The system is implemented with an algorithm that associates the backscattered signals with information from a color-reflectivity table, incident angle determination and depth information.

Abstract: A height adjustable top mount for adjusting a ride height of a vehicle comprising includes a top plate, a worm wheel, a core, and worm gear. The top plate is configured to mount to a body of the vehicle and movable between a first position and a second position. The worm wheel is received in the top plate and includes an inner wheel surface and an outer wheel surface. The core is received within the worm wheel and helically meshed to the inner wheel surface of the worm wheel. The worm gear is meshed to the outer wheel surface of the worm wheel. Rotation of the worm gear drives rotation of the worm wheel, rotation of the worm wheel simultaneously moves the top plate vertically relative to the core, and movement of the top plate adjusts the ride height of the vehicle in a corresponding direction.

Abstract: A multi-actuator capable vehicle headrest includes a headrest support and a multi-cam release mechanism mounted to the headrest support. The multi-cam release mechanism includes a first cam and a second cam. A headrest shell member is pivotally mounted to the headrest support through the multi-cam release mechanism. An actuator is mounted to the headrest shell member. The actuator includes a first actuator portion operable to disengage the multi-cam release mechanism based on a first input and a second actuator portion operable to disengage the multi-cam release mechanism based on a second input that is distinct from the first input allowing the multi-actuator capable vehicle headrest to transition between a deployed configuration and a folded configuration.

Abstract: Presented are electric machines with optimized stator tooth geometries and multi-gauge stator conductors, methods for making/using such electric machines, and motor vehicles equipped with such electric machines. An electric machine includes a housing, a rotor assembly rotatably attached to the housing, and a stator assembly coaxial with and separated by an airgap from the rotor assembly. The rotor assembly includes one or more magnets mounted to a rotor core. The stator assembly includes a stator core with multiple axially elongated, circumferentially spaced stator slots, multiple radially aligned stator teeth interleaved between and separating the slots, and multiple electromagnetic windings wound through the slots. Each stator tooth has an elongated tooth body with a tooth head at a radial end of a tooth root, which attaches to a cylindrical hub of the stator core. The tooth head has an axial cross-section with a trapezoidal crown integral with a rectangular tip.

Abstract: The present disclosure relates to a solid-state electrochemical cell having a uniformly distributed solid-state electrolyte and methods of fabrication relating thereto. The method may include forming a plurality of apertures within the one or more solid-state electrodes; impregnating the one or more solid-state electrodes with a solid-state electrolyte precursor solution so as to fill the plurality of apertures and any other void or pores within the one or more electrodes with the solid-state electrolyte precursor solution; and heating the one or more electrodes so as to solidify the solid-state electrolyte precursor solution and to form the distributed solid-state electrolyte.

Abstract: The concepts include a user support system in the form of a microphone, a visual display arranged in a vehicle cabin, and a controller. The controller includes an instruction set that is executable to receive, via the microphone, a voice-based request from a user, and employ a virtual assistant to determine a user interaction in real time and to determine a specific intent for the voice-based request, including capturing metadata. A user interaction routine determines a user interaction parameter associated with the virtual assistant based upon the voice-based request from the user. A user sentiment analysis routine determines a user satisfaction parameter associated with the virtual assistant based upon the voice-based request from the user. The controller responds in real-time to the voice-based request based upon the user satisfaction parameter and the user interaction parameter that are associated with the virtual assistant.

Abstract: A system for an augmented-virtual reality simulator using a vehicle is provided. The system includes the vehicle including a control feature configured for selective use in an actual operation mode and in a simulation mode. In the actual operation mode, the control feature is utilized to control actual operation of the vehicle. In the simulation mode, the control feature is utilized as an input device to the augmented-virtual reality simulator. The system further includes a computerized simulation controller. The controller includes programming to monitor activation of the augmented-virtual reality simulator, command activation of the simulation mode based upon the activation of the simulator, monitor inputs to the control feature, and operate the simulator based upon the inputs to the control feature. The system further includes a headset configured for being worn by a user providing a graphical rendering to the user based upon the simulator.

Abstract: Methods and systems are provided for generating image data from a vehicle having a plurality of cameras. A method includes: activating, by the processor, initial video feed from each of the plurality of cameras; determining, by the processor, configuration parameters for each of the plurality of cameras based on the initial video feed; in response to a trigger event, performing frame synchronization of subsequent video feed from each of the plurality of cameras based on the configuration parameters; and generating, by the processor, the image data based on the frame synchronization.

Abstract: A method, fuel cell system and vehicle for maintaining compression via re-compression is provided. By recovering fuel cell stacks of the fuel cell system after a pre-determined time of operation and performing re-compression on each of the recovered fuel cell stacks, power generation capacity, active area pressure and seal force is recovered to address increased contact resistance and loss of fuel cell system power generation capacity as well as decreased seal force and increased risk of reactant gas and coolant leak.

Abstract: A battery cell recycling system includes a recycling table having a first table surface opposite a second table surface and at least one collection slot defined through the first table surface and the second table surface. The battery cell recycling system includes a battery guide system to receive a battery cell including a first lead tab, a second lead tab and a pouch. The battery guide system is movable between a first position and a second position in which at least one of the first lead tab, the second lead tab and the pouch is disposed over the collection slot. The battery cell recycling system includes at least one actuator configured to move at least one cutting blade to remove at least one of the first lead tab, the second lead tab and the pouch from the battery cell in the second position.

Abstract: A rotor grounding system for an electric machine includes a rotor including a shaft assembly configured to rotate about an axis. A housing supports the shaft assembly for rotation of the rotor. A bearing assembly has an outer circumference disposed against the shaft assembly. A discharge bar extends through at least a part of the bearing assembly. The bearing assembly has an inner circumference disposed against the discharge bar. A discharge circuit is defined between the rotor and the housing, where the discharge circuit extends through the bearing assembly and the discharge bar.

Abstract: A method for determining an optimal state-of-charge (SOC) operating window for a battery for use in an electric vehicle includes learning a pattern of periodic charging of the battery for a plurality of time periods and a pattern of periodic usage of the battery for the plurality of time periods, determining a periodic energy requirement for the battery for the plurality of time periods based on the learned patterns using a statistical model, and setting a maximum SOC level and a minimum SOC level for the SOC operating window based on two or more of the periodic energy requirement, the learned patterns and a battery chemistry of the battery.