Abstract: A propulsion control system has an electric motor configured to generate an axle torque in response to a final torque command, and has a motor constraint that specifies a maximum torque. A motor controller is configured to generate the final torque command in response to an intermediate torque command and a distributed power limit command. An open-loop function in supervisory controller is configured to calculate an initial torque command vector in response to a driver torque command, calculate an intended operating vector by mapping the initial torque command vector into a multidimensional power space, generate the intermediate torque command by clipping the intended operating vector in response to the motor constraint, generate a constrained command vector by clipping the intended operating vector in response to the motor constraint and a plurality of energy storage constraints, and generate the distributed power limit command in response to the constrained command vector.

Abstract: A method for adapting a usage level of a battery pack includes measuring cell sense data for each respective battery cell using a cell sense circuit, the cell sense data including a cell voltage, current, and temperature. The method includes processing the cell sense data, for each respective battery cell, through multiple battery state functions of a controller to generate numeric cell degradation values (CDVs). The battery state functions are calibrated relationships of the cell sense data to predetermined battery fault conditions. Thereafter, the method includes automatically adapting the usage level of the battery pack during operation of the battery pack, via the controller, based on the numeric CDVs. An electric powertrain system includes the battery pack, cell sense circuit, a rotary electric machine, and a controller configured to execute the above method.

Abstract: A system for use with a direct current fast-charging (DCFC) station includes a controller and battery system. The battery system includes first and second battery packs, and first, second, and third switches. The switches have ON/OFF conductive states commanded by the controller to connect the battery packs in a parallel-connected (P-connected) or series-connected (S-connected) configuration. An electric powertrain with one or more electric machines is powered via the battery system. First and second charge ports of the system are connectable to the station via a corresponding charging cable. The first charge port receives a low or high charging voltage from the station. The second charge port receives a low charging voltage. When the station can supply the high charging voltage to the first charge port, the controller establishes the S-connected configuration via the switches, and thereafter charges the battery system solely via the first charge port.

Abstract: A method for securing an electronic control unit (ECU). The method may include generating a granular security control adjustment authorization ticket (G-SCAAT) for securing the ECU according to a plurality of security parameters determined based on to a role selected for a corresponding user. The G-SCAAT may include security values to be used in controlling the ECU to operate according to the security parameters.

Abstract: A battery system includes an enclosure having opposed first and second major walls, a perimetral wall connecting the first and second major walls along respective perimeters thereof, and an interior defined by the first and second major walls and the perimetral wall, wherein the enclosure is configured for containing an anode assembly, a cathode assembly and an electrolyte within the interior. A longitudinal embossment is formed in the perimetral wall extending outward from the interior and extending along opposed adjacent portions of the first and second perimeters. A wall port is defined in the perimetral wall in fluid communication with the interior, wherein the wall port is configured for permitting flow of the electrolyte therethrough into and out of the interior. First and second electrodes extend through the perimetral wall and are configured for electrical connection with the anode assembly and cathode assembly, respectively.

Abstract: A power line communication (PLC) system for a vehicle is contemplated. The system may include a plurality of power lines configured to connect at least a first node and a second node to negative and positive terminals of a vehicle battery. The system may include a filter connected to the power lines. The filter may be configured to attract a first portion of a PLC signal to the negative terminal prior to the first portion reaching the second node and to permit a second portion of the PLC signal to continue transmission to the second node.

Abstract: Presented are oleophilic surface treatments for electric machines, methods for making/using such electric machines, and vehicles employing traction motors having stator windings with oleophilic treatments on select surfaces. An electric machine includes an outer housing with a direct-cooling thermal management system fluidly connected to the housing to circulate thereto a coolant fluid. A stator assembly, which is attached to the housing, includes a stator core with one or more electromagnetic windings mounted to the stator core. A rotor assembly is movably mounted to the hosing adjacent the stator assembly. The rotor assembly includes a rotor core with one or more magnets mounted to the rotor core spaced, e.g., across an air gap, from the winding(s). Select components of the stator assembly have a target surface with an oleophilic surface treatment that enlarges the target surface's wetted area and increases a coolant mass of the coolant fluid contacting the target surface.

Abstract: Presented are intelligent vehicle systems and logic for battery charge control and information display, methods for making/using such systems, and vehicles equipped with such systems. A method of operating a vehicle includes a vehicle controller receiving vehicle location data indicating a real-time location of the vehicle and determining if the vehicle's real-time location is within a virtual geofence that delineates a predefined geographic area. If the real-time vehicle location is within the virtual geofence, the controller receives user location data indicating a real-time location of a vehicle user and determines if the user's real-time location is within a predefined proximity to the vehicle. If the user is within the predefined proximity to the vehicle, the controller responsively determines if a vehicle battery is charging; if so, the controller transmits a command signal to a resident vehicle subsystem to execute a control operation related to the charging of the vehicle battery.