Abstract: Methods are provided for securely loading software objects into an electronic control unit. The methods include receiving a first software object comprising a second level public key certificate, a first encryption signature and a first set of software. Once the first software object is received, validating the first second level public key is validated with the embedded root public key, the first encryption signature with the first second level public key certificate, and the first set of software with the first encryption signature. When the first set of software is valid, then the first second level public key certificate and the first set of software are stored to non-volatile memory. Once stored, a consecutive software object is received comprising only a consecutive encryption signature and a consecutive set of software from the programming source.

Abstract: A vehicular airflow outlet comprising a plurality of outlet units having an airflow unit, a ball joint, and a connection member; a control knob unit including a control knob coupled to a ball joint; and a connection mechanism configured to couple the ball joint of the each of the outlet units and the ball joint of the control knob unit is provided. The airflow outlet allows for the direction of airflow throughout a vehicle passenger compartment without the use of multiple sets of vanes. The airflow outlet directs airflow through the use of a single control knob. Force applied to the face of the control knob is operable to simultaneously pivot the ball joints of each of the plurality of outlet units and the ball joint of the control knob unit in unison to adjust airflow direction, allowing for the direction of air at a variety of angles.

Abstract: A holding tool for releasably securing a shaft from rotation relative to the holding tool. The holding tool may have a head including a pair of semi-cylindrical main bodies, each head having a hinge flange extending from a respective first end of the main body and a bolt flange extending from a respective, opposed second end of the main body, with each bolt flange including a fastener hole; a hinge pivotally securing the hinge flanges together; a fastener received through the fastener hole and selectively biasing the bolt flanges toward one another; a pair of semi-cylindrical shaped resilient inserts, each secured to an inner surface of the main bodies, defining a cylindrical channel to receive the shaft; and a handle extending generally radially outward from the head. The holding tool may be used to secure a propshaft to a vehicle.

Abstract: A method and system for heating a vehicle battery, such as the type used for vehicle propulsion in a hybrid electric vehicle (HEV). Depending on the battery chemistry involved, such batteries may not perform well in extremely cold environments. For instance, a lithium-ion battery can exhibit a high internal resistance when the battery is extremely cold, which in turn can negatively affect the available power or other capabilities of the battery. According to an exemplary embodiment, the method and system take advantage of the high internal resistance in a cold vehicle battery by purposely cycling electrical current in and/or out of the battery so that heat is created. This heat warms up the vehicle battery and thereby improves its overall performance and capabilities.

Abstract: An inverter circuit electrically connects between a high-voltage bus and a multi-phase electric machine, including a plurality of switch pairs. Each switch pair includes a first switch electrically connected in series with a second switch at a node. Each node electrically connects to a phase of the multi-phase electric machine with the first switch electrically connected between a positive side of the high-voltage bus and the node and the second switch electrically connected between a negative side of the high-voltage bus and the node. The first switch is configured as a normally-OFF switch. The second switch is configured as a normally-ON switch.

Abstract: A torque converter hydraulic control subsystem for a transmission is provided. The torque converter hydraulic control subsystem includes a source of pressurized hydraulic fluid that communicates with a torque converter clutch (TCC) regulation valve, a TCC control valve, and a lubrication boost valve. The torque converter hydraulic control subsystem is configured to provide cooling and lubrication fluid flow to a torque converter in all modes of operation.

Abstract: A vehicle and a method of attaching a sunroof assembly to the vehicle are disclosed. A structural frame is provided having a roof portion. The structural frame defines a passenger compartment adjacent to the roof portion. The structural frame includes a flange extending along at least a segment of the roof portion. The flange includes a first side facing inwardly toward the passenger compartment and a second side facing outwardly away from the passenger compartment. A sunroof frame is attached to the first side of the flange from inside the passenger compartment. Furthermore, a glass apparatus is operatively connected to the sunroof frame from the second side of the flange outside of the passenger compartment. Attaching the sunroof frame to the first side of the flange occurs before operatively connecting the glass apparatus to the sunroof frame. The sunroof frame and the glass apparatus define the sunroof assembly.

Abstract: A system according to the principles of the present disclosure includes a longitudinal acceleration estimation module, a vehicle longitudinal acceleration sensor, a road grade estimation module, and an actuator control module. The longitudinal acceleration estimation module estimates a longitudinal acceleration of a vehicle based on at least one of a transmission output speed and a wheel speed. The vehicle longitudinal acceleration sensor measures the longitudinal acceleration of the vehicle. The road grade estimation module estimates a grade of a road on which the vehicle is traveling based on the estimated longitudinal acceleration and the measured longitudinal acceleration. The actuator control module controls an actuator of the vehicle based on the estimated road grade.

Abstract: A method of automatic identifying linking relationships of requirements in a plurality of requirement documents. Terms in the plurality of requirement documents are identified. A part-of-speech tag is assigned to each term. Each identified term is selected as a focal term. Co-occurring terms within a predetermined distance of the selected focal term are determined. A linking relationship probability is calculated for each co-occurring term associated with the selected focal term. The selected focal terms and associated co-occurring terms between the plurality of requirement documents are compared. A degree of linking relationship is identified between two requirements as a function of a comparison between selected focal terms and the associated co-occurring terms between the plurality of requirement documents. An analysis report identifying the degree of linking relationships between two respective requirements is output.

Abstract: A turn limited wheel lug nut and nut cap combination is provided. The combination includes a lug nut for retaining a wheel on a vehicle. The lug nut has an external lobe. The combination also includes a nut cap, which is turnable with respect to the lug nut. The nut cap has an internal cam, which cooperates with the external lobe to locate the nut cap with respect to the lug nut with not more than a partial turn. The nut cap also has a stop, which cooperates with the external lobe to limit the partial turn of the nut cap with respect to the lug nut. And, the nut cap has a retention feature, which cooperates with the external lobe to retain the nut cap on the lug nut.

Abstract: A method of establishing traceability for embedded software systems. A design code database is provided for an embedded software system. A test suite database including a plurality of test cases is structured for testing design code of the embedded software system. The structuring of the test cases provides a correspondence from a respective test case to a respective portion of the design code. A processor receives a design code modification to the embedded software. An associated test case is identified for testing the modified design code being based on traceability data. The associated test case is revised to accommodate the modified design code. The modified test cases are integrated into the test suite. A traceability database establishes a one-to-one correspondence between the modified design coder and the modified test case is updated.

Abstract: A fuel control system of a vehicle includes an injection control module and a command module. The injection control module determines a first target amount of fuel for a combustion event of an engine. A command module selectively command the injection control module to provide two fuel injections when a torque request decreases. In response to the command, the injection control module: determines second and third target amounts of fuel based on the first target amount; provides a first fuel injection during the combustion event based on the second target amount; and provides a second fuel injection during a compression stroke of the combustion event based on the third target amount.

Abstract: A muffler assembly for a vehicle includes a housing at least partially defining an internal cavity and having an inlet and an outlet. The muffler assembly includes an outlet pipe that has an inlet end open to the internal cavity and an outlet end open at the outlet of the housing. A siphon tube is in the internal cavity and has an inlet opening adjacent an inner surface of the housing and an outlet opening in fluid communication with the outlet pipe between the inlet end and the outlet end of the outlet pipe. The siphon tube is configured to remove condensate from the internal cavity when a predetermined pressure differential is established between the inlet opening and the outlet opening.

Abstract: A system and method for reconditioning a fuel cell stack to recover stack voltage loss. The method includes first operating the fuel cell stack in a wet condition where the humidity level in the stack is above 100% to provide liquid water at the cell electrodes. The method then applies a low voltage potential to the stack that causes contaminants to be released from the catalyst surface of the cell electrodes. This step can include starving the cathode side of oxygen for a limited period of time. The method then causes water to flow through the stack so that the contaminants are flushed out of the stack. The process can be performed during vehicle operation where small amounts of voltage would be recovered or during vehicle service where a relatively large amount of voltage could be recovered.

Abstract: A control system for a vehicle includes a motor driver module, a correlation triggering module, a target phase angle module, and a correlation control module. The motor driver module controls an electric camshaft phaser of an engine based on a desired phase angle between a position of a crankshaft and a position of a camshaft. The correlation triggering module selectively generates a signal based on the position of the camshaft. The target phase angle module adjusts the desired phase angle to a predetermined phase angle in response to the generation of the signal. The correlation control module, in response to the generation of the signal: determines the position of the crankshaft when the camshaft is in a predetermined position; and selectively outputs a fault indicator based on a comparison of the position of the crankshaft and a predetermined crankshaft position range corresponding to the predetermined position.

Abstract: A throttle control system includes a target pressure module, a torque determination module, and a target opening module. The target pressure module determines an induction noise value based on an engine operating parameter and determines a target pressure downstream of a throttle valve of an engine based on a pressure at an inlet of the throttle valve and the induction noise value. The torque determination module determines a torque request for the engine based on the target pressure. The target opening module determines a target opening for the throttle valve based on the torque request and selectively adjusts opening of the throttle valve based on the target opening.

Abstract: A cylinder control method includes: generating a torque request for an engine based on at least one driver input; based on the torque request, determining a target number of activated cylinders of the engine; determining possible sequences for activating and deactivating cylinders of the engine to achieve the target number of activated cylinders; determining predicted fuel consumption values for the possible sequences, respectively; identifying first ones of the possible sequences having predicted fuel consumption values that are less than a predetermined amount from a lowest one of the predicted fuel consumption values; selecting one of the first ones of the possible sequences; setting a selected sequence for activating and deactivating cylinders of the engine to the selected one of the first ones of the possible sequences; based on the selected sequence, one of activating and deactivating a next cylinder in a predetermined firing order of the cylinders.

Abstract: A torque converter clutch (TCC) control valve system for a motor vehicle transmission includes a dual valve assembly with a first exhaust line that opens to air and a TCC control valve assembly with a second exhaust line that opens to air. The TCC control valve assembly communicates with the dual valve assembly through a fluid line, and the TCC control valve assembly further communicates with a torque converter having a lockup clutch. When the lockup clutch is in a faulted open state, air is drawn into the dual valve assembly through the first exhaust line. The air flows through the dual valve assembly and from the dual valve assembly though the fluid line to portions of the TCC control valve assembly, and from the TCC control valve assembly to the torque converter. The air replaces hydraulic fluid in the torque converter, and the displaced hydraulic fluid from the torque converter exits through the second exhaust line.

Abstract: A method of inspecting a painted finish of a component such as a vehicle body or panel includes positioning the component with respect to an array of LED lighting fixtures each having LED tubes and generating light via the array with a predetermined set of lighting characteristics. The set of lighting characteristics includes a striped pattern, a beam angle of at least 120 degrees, and a CRI of at least 85 or at least 90. The method includes inspecting the painted surface for defects while illuminating the component with the light from the array. A control action is executed with respect to the component when the component contains a threshold number and/or a threshold size of the defects. Each array may have two LED tubes and four angled reflectors, and illuminating includes reflecting light from the LED tubes off of the angled reflectors toward the painted surface.

Abstract: A vehicle audio quality system for suppressing sudden vehicle cabin noise is provided, as well as methods of using the system. The system includes: an arrangement of heterogeneous microphones and a noise cancellation module (NCM). The microphone arrangement includes: a first microphone and a plurality of secondary microphones. The NCM includes a controller and a non-transitory computer-readable medium for storing application software executable by the controller to improve the quality of desired cabin audio received by the first microphone, the software performing the steps of: receiving a desired audio input from the first microphone; receiving supplemental audio input via the plurality of secondary microphones that includes a sudden cabin noise input; and applying a suppression procedure to the sudden cabin noise input.