Abstract: A method of producing a paper product by forming a paper web on a paper machine, the web including a plurality of sections, analyzing the web, marking the web, winding the web to form a parent roll after the web has been inspected and marked, assigning an action score to each section of the web, at least one action score having an action value, unwinding a web from a parent roll, reading at least one of a plurality of marks with a mark reading unit, obtaining the action score associated with a second one of the marks, calculating a distance between a mark read by the reading unit and the second one of the marks, changing at least one operational parameter of a converting line based upon the action score of the second of the marks when the distance is less than a threshold, and converting the paper web.
Type:
Grant
Filed:
September 26, 2018
Date of Patent:
September 1, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Andrew G. Bomstad, Thomas J. Petersen, Joseph A. Schulz, Gregory T. Johnson, Mark F. Gerrits
Abstract: The disclosure relates to a continuous cleaning method for cleaning a moving fabric in a paper machine. The method uses one or more cleaning stages. In one embodiment, one cleaning stage applies steam to heat and soften contaminants on the fabric followed by the application of water, preferably superheated water, to remove the contaminants. Another cleaning stage may apply hot water, steam and/or superheated water via an encapsulated shower and evacuation chamber making it possible to clean the width of the fabric without substantial rewet.
Type:
Grant
Filed:
September 26, 2018
Date of Patent:
August 18, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Mark S. Hunter, Dean J. Baumgartner, David Drew Raines, Theodore D. Kennedy, David S. Veldhuizen, Glenn W. Busch, Mitchell S. Edbauer
Abstract: A method of converting a plurality of coreless roll products includes providing a first support structure and winding a paper product around the first support structure. The method also includes cutting through the paper product and the first support structure to form a plurality of cut portions of the paper product each wound around a cut portion of the first support structure. The method further includes removing the cut portion of the first support structure from each of the cut portions of the paper product to form a plurality of coreless roll products each comprising a center aperture. A method of preparing a coreless roll product for storage or shipment includes providing a coreless roll product comprising a center aperture and inserting a temporary support device into the center aperture of the coreless roll product.
Type:
Grant
Filed:
May 7, 2013
Date of Patent:
August 18, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Nicholas P. Trainer, Jr., Thomas I. Stafford, III, Richard J. Bigari
Abstract: A paperboard, sidewall, and disposable cup made from about 70 wt % to about 100 wt % of recycled fiber. The paperboard can include about 70 wt % to about 100 wt % of recycled fiber, based on the total weight of the fiber. The paperboard can have a board thickness of about 14 mil to about 20 mil, an apparent density of less than about 11.5 lbs/3,000 ft2/mil, a CD Taber Stiffness of about 50 g*cm or more, and a MD/CD Taber Stiffness ratio of 1.0 to 3.0, and can be used to make recycled cups having sufficient strength and rigidity properties that rival cups made from virgin fibers.
Abstract: A multi-ply bath tissue includes a first ply providing a first surface of the bath tissue. The first ply includes first and second layers. The first layer forms the first surface and includes a temporary wet strength resin. The second layer is substantially free from a temporary wet strength resin. A second ply provides a second surface of the bath tissue. The second ply includes first and second layers. The first layer forms the second surface and includes a temporary wet strength resin. The second layer is substantially free from a temporary wet strength resin. The bath tissue is free from regenerated cellulosic microfibers.
Abstract: An absorbent sheet made by a process that includes the steps of forming a nascent web from an aqueous papermaking furnish, and creping the nascent web on a multilayer belt that includes (i) a first layer made from a polymeric material having a plurality of openings, and (ii) a second layer attached to the first layer, with the nascent web being deposited onto a surface of the first layer. The absorbent sheet includes a plurality of hollow domed regions projecting from a side of the absorbent sheet, with each of the hollow domed regions being shaped such that a distance from at least one first point on an edge of a hollow domed region to a second point on an edge at an opposite side of the hollow domed region is at least about 0.5 mm.
Type:
Grant
Filed:
November 13, 2018
Date of Patent:
August 4, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Daniel H. Sze, Hung Liang Chou, Xiaolin Fan
Abstract: A method for quantitating the amount of lint shed from a paper towel by preparing a sample of paper towel to be analyzed, depositing lint from the sample onto a surface, which has been cleaned, by moving the sample thereupon in a specific pattern comprising a plurality of directional changes, collecting the lint deposited on the surface, and determining the amount of collected lint.
Abstract: A core plug for supporting a roll of sheet product with respect to a sheet product dispenser is provided. The core plug may include a shell and a support. The shell may be positioned about a longitudinal axis of the core plug and configured to be at least partially inserted into a central opening of the roll of sheet product. The support may be movably attached to the shell and configured to engage a support feature of the sheet product dispenser such that the roll of sheet product is rotatably supported with respect to the sheet product dispenser. The support may be positioned at least partially within the shell, and at least a portion of the support may be configured to translate relative to the shell in the direction of the longitudinal axis of the core plug.
Type:
Grant
Filed:
March 31, 2017
Date of Patent:
July 14, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Roy J. Rozek, Zachery J. VanDenBosch, Steven B. Mattheeussen
Abstract: The present invention is directed to a method for scouring and increasing the brightness of non-wood fibers. The method comprises forming a mixture of non-wood fibers, exposing the mixture to a scouring liquor and a scouring agent comprising oxygen gas to form a scouring mixture, and scouring the scouring mixture by radially circulating the scouring liquor throughout the scouring mixture to provide scoured fibers.
Type:
Grant
Filed:
May 19, 2015
Date of Patent:
July 14, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Jeffrey A. Lee, Raymond Jeffrey Harwood, Edward J. Smith
Abstract: Systems for producing pressware are provided. In one or more embodiments, a system can include an upper moveable platen, a lower moveable platen, a stationary platen, a punch platen, and one or more forming die assemblies. The upper moveable platen and the punch platen can be disposed above the stationary platen and the lower moveable platen can be disposed below the stationary platen. The upper moveable platen, the punch platen, and the lower moveable platen can be configured to move toward and away from the stationary platen. Each forming die assembly can include a set of upper and lower forming dies. The upper and lower forming dies can be coupled to the upper and lower moveable platens, respectively, and configured to press substrates to form pressware products within passageways extending through the stationary platen.
Type:
Grant
Filed:
December 18, 2015
Date of Patent:
July 7, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
John Michael Vassa, Keegan Tucker Schoch
Abstract: A cellulosic sheet includes a single ply providing a first surface of the cellulosic sheet on one side and a second surface of the cellulosic sheet on a second side. The single ply has a caliper of at least about 130 mils/8 sheets, a basis weight of less than about 16 lbs/ream, and a dry machine direction/cross machine direction (MD/CD) tensile ratio of less than about 1.0.
Type:
Grant
Filed:
May 31, 2018
Date of Patent:
July 7, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Hung Liang Chou, Daniel H. Sze, Xiaolin Fan
Abstract: Embodiments are directed to a dispensing device and methods of using a dispensing device having an improved out indicator. The dispensing device includes a housing having a cavity. A tissue stack is disposed within the cavity, the tissue stack including a plurality of tissue sheets folded along a crease. An aperture is formed in a top surface of the housing such that a tissue sheet is removable from the cavity through the aperture. A portion of the tissue sheets includes an out indicator formed along a centerline of each tissue sheet and across the crease.
Abstract: A method of making a fibrous sheet including bringing a permeable patterned surface of a patterned cylinder into contact with a nascent web and conveying the nascent web between a transfer surface and the permeable patterned surface over an arc length of the permeable patterned surface. The arc length forms at least a portion of a molding zone. The method also includes applying a vacuum over at least a portion of the arc length. The method further includes transferring the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder in the molding zone. The vacuum is applied during the transferring of the nascent web from the transfer surface to the permeable patterned surface of the patterned cylinder.
Type:
Grant
Filed:
June 29, 2018
Date of Patent:
June 30, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Paul J. Ruthven, Frank D. Harper, Mark L. Robinson
Abstract: Processes of determining features of a paper-making fabric. The processes utilize a representation of a portion of a surface of the fabric, with the representation showing at least one of (i) locations and (ii) sizes of knuckles and pockets in the surface of the fabric. An image of the portion of the fabric is generated based on the representation. Using the displayed image, an outline is drawn around at least one of the knuckles, and guidelines are drawn such that the guidelines at least one of (i) pass through the center of the outlined knuckle, (ii) pass through the other knuckles, and (iii) form a shape that surrounds areas of the image that correspond to where the pockets are formed between the knuckles. With the outlined knuckle and guidelines, properties that affect the paper-making functionality of the fabric may be calculated.
Abstract: Zwitterionic surfactant compounds and their use in connection with absorbent paper manufacture in debonder and softener formulations. An exemplary surfactant is an imidazolinium compound of formula: wherein X is SO3, R1 is a hydrocarbyl spacer group having a chain length of from 2-6 carbon atoms, R2 is a hydrocarbyl group having from 8 to 22 carbon atoms; and R3 is an alkenylamidoalkyl moiety having from 8 to 30 carbon atoms.
Abstract: The present invention is directed to an article of manufacture, which can be a fiber and or a film. In one aspect, the fiber or the film comprises a polyvinyl alcohol (PVOH) and an inorganic filler comprising particles having an average diameter of less than about 20 micrometers. The PVOH has a degree of hydrolysis of greater than about 95% and is present in a range between about 20 wt. % and about 99 wt. % based on the total fiber weight. Methods of making the fibers and films are also disclosed.
Type:
Grant
Filed:
June 29, 2017
Date of Patent:
June 30, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Daniel W. Sumnicht, Thomas Schulze, Frank-Gunther Niemz
Abstract: Products having improved caliper, sheet bulk and absorbency and methods for making those products are described. The method comprises producing a multi-ply product having different emboss patterns on each ply where the emboss patterns are made up of emboss elements having an aspect ratio of from about 1 to about 2.
Abstract: A method of increasing the density and reducing the bulk of multi-ply paper products allowing one to reduce the roll size or increase the roll content, while minimizing the destruction of favorable product attributes.
Abstract: Absorbent sheet is manufactured utilizing a low charge density debonder composition comprising an imidazolinium surfactant-containing constituent selected from the group consisting of: (i) cationic imidazolinium surfactants with alkylalkenylhydroxy substitution; (ii) zwitterionic imidazolinium surfactants; and (iii) an ion paired surfactant mixture including a zwitterionic imidazolinium surfactant and a cationic surfactant and, in admixture with the imidazolinium surfactant-containing constituent, (iv) a nonionic surfactant.
Type:
Grant
Filed:
January 11, 2018
Date of Patent:
June 2, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Yu Chen, Kevin M. Holtman, Brian S. Hammes, Jeffrey J. Boettcher
Abstract: A utensil dispenser including a reservoir that stores utensils and front and rear pedestals in contact with a next utensil. The pedestals contain a plurality of utensils within the reservoir. A gravity feed ramp moves the next utensil to an access port of the utensil dispenser. The utensil dispenser includes an actuator operably connected to a drive pin or other drive mechanism. The actuator is configured to halt a dispensing utensil at a ready position based upon contact between the dispensing utensil and the actuator. In the ready position, a handle portion of the dispensing utensil is accessible via the access port. The drive mechanism is configured to contact the next utensil. The actuator is configured to move the drive mechanism to move the next utensil to clear the front pedestal to release the next utensil from the reservoir onto the gravity feed ramp when the dispensing utensil is dispensed.
Type:
Grant
Filed:
June 7, 2017
Date of Patent:
July 21, 2020
Assignee:
GPCP IP Holdings LLC
Inventors:
Todd Jongen, Jeffrey Bobroff, Michael Prince, Jeff Mathison, Christian Kulujian, Mark Eyman