Abstract: A flexible graphite sheet exhibiting enhanced isotropy is provided. In addition, an apparatus, system and method for continuously producing a resin-impregnated flexible graphite sheet is also provided.

Abstract: Formable mixture of flexible graphite sheet particles having embedded ceramic fibers extending into the particles from the particle surfaces to increase the permeability of the sheet to resin.

Abstract: Graphite flake is annealed at a temperature of at least about 3000° C. prior to intercalation. This annealing process results in enhanced expansion of intercalated graphite flake and provides uniform expansion of intercalated graphite flake derived from variety of sources.

Abstract: Intercalated graphite flake which has enhanced exfoliation volume characteristics at relatively low exfoliation temperatures, e.g., 600° C. and even lower, is made by adding an organic expansion aid to the intercalant solution and heating a blend of intercalated particles and an organic reducing agent in the temperature range of 25° to 125° C.

Abstract: A thermal insulating device, and process for making it, are presented. The inventive thermal insulating device is formed of a cylindrically shaped shell comprising multiple layers of a continuous spiral wound anisotropic flexible graphite sheet, the layers of spiral wound graphite sheet being separated by and bonded to a cured resin.

Abstract: A membrane electrode assembly is provided. More particularly, an assembly is provided which includes a pair of electrodes and an ion exchange membrane positioned between the electrodes, at least one of the electrodes being formed of a sheet of a compressed mass of expanded graphite particles having a plurality of transverse fluid channels passing through the sheet between first and second opposed surfaces of the sheet, one of opposed surfaces abutting the ion exchange membrane. The surfaces of at least some of the transverse fluid channels have glassy carbon thereon or therein.

Abstract: Fluid permeable graphite article in the form of a glassy carbon coated perforated flexible graphite sheet useful as an electrode and electrically conductive backing material in flow-through type electrical capacitors.

Abstract: Intercalated graphite flake is prepared having enhanced exfoliation characteristics in terms of at least one of reduced exfoliation temperature and increased expanded volume (also referred to as “worm volume”). The method entails contacting graphite flake with an organic expansion aid either before immersing in an aqueous intercalant solution or by dissolving the expansion aid in the aqueous intercalant solution prior to subjecting graphite flake to an electrolytic oxidation treatment therein. The graphite flake is subjected to electrolytic oxidation to provide intercalated graphite flake. Then, the intercalated graphite flake is recovered from the bulk of the intercalant solution and is preferably washed and further treated with a suitable surfactant in order to reduce the exposed gallery acids on the subsequently dried flake.

Abstract: The invention presented relates to a process for providing increased electrical and/or thermal conductivity to a material, and to the materials prepared by the process. More particularly, the invention relates to a process involving applying particles of expanded graphite to a substrate or material in order to increase its conductivity. The particles of expanded graphite can be applied to the substrate or material through coating of the substrate with a composition comprising the expanded graphite particles, or by incorporating particles of expanded graphite into the substrate or material itself.

Abstract: Flexible graphite sheet is made by compressing a mixture of relatively large particles of intercalated, exfoliated, expanded natural graphite with smaller particles of intercalated, exfoliated expanded, expanded particles of natural graphite. The resulting sheet of flexible graphite exhibits increased electrical conductivity through the thickness (“c” direction) of the sheet and improved sealability perpendicular to the “c” direction.

Abstract: An aqueous composition containing a hardenable binder of a melamine compound, such as an acid-hardenable melamine-formaldehyde resin, and an acidic phosphorus compound, such as a nitrogen-containing phosphorus compound made from either phosphoric acid or phosphorus acid, and expandable graphite flake, which composition is curable to an intumescent composition.