Patents Assigned to Haldor Topsoe A/S
  • Publication number: 20220169503
    Abstract: A reactor vessel for high temperature catalytic reactions is provided, in which the inlet portion has a particular design. A plant comprising this reactor vessel is also provided.
    Type: Application
    Filed: April 15, 2020
    Publication date: June 2, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, Michael BOE, Louise Jivan SHAH, Thomas Sandahl CHRISTENSEN
  • Patent number: 11345593
    Abstract: A hydrogen production system including a steam reformer unit, a steam addition line arranged to add steam upstream the steam reformer unit, a hydrogen membrane unit comprising a hydrogen permeable membrane and being arranged to allow at least a part of a reformed stream and a hydrocarbon feed stream to pass on different sides of a hydrogen permeable membrane, so that hydrogen passes from the reformed stream into the hydrocarbon feed stream, thereby forming said hydrogen enriched hydrocarbon stream, and a separation unit downstream the first side of the hydrogen membrane unit, where the separation unit is arranged to separating the reformed stream exiting the first side of the hydrogen membrane unit into a hydrogen product gas and an off-gas.
    Type: Grant
    Filed: November 15, 2017
    Date of Patent: May 31, 2022
    Assignee: HALDOR TOPSØE A/S
    Inventor: Peter Mølgaard Mortensen
  • Publication number: 20220162067
    Abstract: The invention relates to a chemical plant comprising a reforming section arranged to receive a feed gas comprising hydrocarbons and provide a synthesis gas, wherein the reforming section comprises: an electrically heated reforming reactor housing a first catalyst, said electrically heated reforming reactor being arranged for receiving said feed gas and generating a first synthesis gas; and an autothermal reforming reactor downstream said electrically heated reforming reactor, said autothermal reforming reactor housing a second catalyst, said autothermal reforming reactor being arranged for receiving said first synthesis gas and outputting a second synthesis gas, wherein said reforming section is arranged to output said output synthesis gas comprising said second synthesis gas. The invention also relates to a process for producing a chemical product from a feed gas comprising hydrocarbons, in a chemical plant according to the invention.
    Type: Application
    Filed: February 27, 2020
    Publication date: May 26, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, Kim AASBERG-PETERSEN
  • Patent number: 11331638
    Abstract: A reactor system for aromatization of higher hydrocarbons within a given temperature range T upon bringing a reactant stream including higher hydrocarbons into contact with a catalytic mixture. The reactor system includes a reactor unit arranged to accommodate a catalytic mixture. The catalytic mixture includes a catalyst material and a ferromagnetic material. The catalyst material is arranged to catalyze the aromatization of higher hydrocarbons. The ferromagnetic material is ferromagnetic at least at temperatures up to an upper limit of the given temperature range T, where the temperature range T is the range from between about 400° C. and about 700° C. or a subrange thereof. The reactor system also includes an induction coil arranged to be powered by a power source supplying alternating current, whereby the ferromagnetic material is heated to a temperature within the temperature range T by means of an alternating magnetic field.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: May 17, 2022
    Assignee: HALDOR TOPSØE A/S
    Inventors: Poul Erik Højlund Nielsen, Peter Mølgaard Mortensen, Kim Aasberg-Petersen
  • Patent number: 11326110
    Abstract: Process and plant for producing hydrocarbon products from a feedstock originating from a renewable source, where a hydrogen-rich stream and on off-gas stream comprising hydrocarbons is formed. A portion of the hydrogen-rich stream is used as a recycle gas stream in a hydroprocessing stage for the production of said hydrocarbon products, and another portion may be used for hydrogen production, while the off-gas stream is treated to remove its H2S content and used as a recycle gas stream in the hydrogen producing unit, from which the hydrogen produced i.e. make-up hydrogen, is used in the hydroprocessing stage. The invention enables minimizing natural gas consumption in the hydrogen producing unit as well as steam reformer size.
    Type: Grant
    Filed: October 29, 2021
    Date of Patent: May 10, 2022
    Assignee: HALDOR TOPSØE A/S
    Inventors: Rakesh Roy, Nitesh Bansal, Priyesh Thakker, Thor Gallardo
  • Patent number: 11319284
    Abstract: In a process for the synthesis of a nitrile by endothermic catalyzed reaction of ammonia with a hydrocarbon using heating obtained by passing an alternating current through a metallic coil, the endothermic reaction between ammonia and the hydrocarbon takes place in a reactor with direct inductive heating in the reaction zone. The heating is extremely fast, which makes the reaction practically instantaneous.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: May 3, 2022
    Assignee: HALDOR TOPSØE A/S
    Inventors: Poul Erik Højlund Nielsen, Burcin Temel McKenna, John Bøgild Hansen, Rasmus Munksgård Nielsen
  • Publication number: 20220119255
    Abstract: A synthesis gas plant for producing a synthesis gas, where the synthesis gas plant includes a reforming section arranged to receive said feed gas and provide a combined synthesis gas, wherein said reforming section includes an electrically heated reforming reactor, a fired reforming reactor and an optional third reforming reactor. The reforming section is arranged to output a combined synthesis gas. An optional post processing unit downstream the reforming section is arranged to receive said combined synthesis gas stream and provide a post processed synthesis gas stream. A gas separation unit arranged to separate the combined synthesis gas stream or the post processed synthesis gas stream into a condensate, a product synthesis gas and an off-gas. At least a part of the off-gas is recycled from said gas separation unit to said one or more burners. Also, a process for producing synthesis gas from a feed gas comprising hydrocarbons.
    Type: Application
    Filed: February 27, 2020
    Publication date: April 21, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventor: Peter Mølgaard MORTENSEN
  • Patent number: 11306048
    Abstract: A process for the production of methanol from synthesis gas via an equilibrium reaction is conducted in a methanol pre-converter within a certain operational window, said operational window being defined by the area below an approximately linear curve of the partial pressure of carbon monoxide vs. the boiling water temperature for water temperatures between 210 and 270° C. Methanol of different product grades may be obtained by operating in specific areas of the operational window.
    Type: Grant
    Filed: June 11, 2019
    Date of Patent: April 19, 2022
    Assignee: HALDOR TOPSØE A/S
    Inventors: Søren Grønborg Eskesen, Per Juul Dahl, Emil Andreas Tjärnehov, Max Thorhauge
  • Patent number: 11286159
    Abstract: In a process for the production of ammonia synthesis gas from a hydrocarbon-containing feedstock, comprising steam reforming of the feedstock and treatment of the synthesis gas obtained, the shift of the synthesis gas comprises two shift steps, both including stable catalysts, whereby the formation of hazardous by-products is avoided or at least reduced to an acceptable low level. The two shift steps can both be HTS, or they can be one HTS and one LTS or one HTS and one MTS. The catalyst used in the HTS and the LTS steps is based on zinc oxide and zinc aluminum spinel, and the catalyst used in the MTS and the LTS steps can be based on copper.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: March 29, 2022
    Assignee: HALDOR TOPSØE A/S
    Inventors: Annette E. Krøll Jensen, Christian Henrik Speth, Thomas Rostrup-Nielsen
  • Patent number: 11279893
    Abstract: In a method for the hydroprocessing of renewable feeds in a hydroprocessing unit (unit A), comprising the use of sour waste water from the same or another unit (unit B), which is processing feeds containing sulfur and nitrogen, as wash water in unit A, thereby changing the pH of the waste water from unit A to lower the risk of carbonic acid corrosion of corrodible steel parts in unit A, the renewable material in unit A is directed to contact a material that is catalytically active in hydrogenating the renewable material in the presence of hydrogen, and the effluent is combined with the wash water stream which contains hydrogen sulfide and/or ammonia.
    Type: Grant
    Filed: January 26, 2018
    Date of Patent: March 22, 2022
    Assignee: Haldor Topsoe A/S
    Inventors: Gordon Gongngai Low, Steven W. Stupin
  • Publication number: 20220081785
    Abstract: In a method for generating ammonia synthesis gas by electrolysis, comprising the steps of compressing air and feeding it to an air separation process, in which the content of nitrogen is concentrated while the content of oxygen and CO2 is diluted, feeding a mixture of steam and the compressed and refined air into the electrolysis unit or into the first of a series of electrolysis units and passing the outlet from one electrolysis unit to the inlet of the next electrolysis unit, either together with air added after each electrolysis unit or only adding air after the last electrolysis unit, the electrolysis units are run in thermoneutral or endothermal mode and the nitrogen part of the synthesis gas is provided by burning the hydrogen produced by steam electrolysis by the refined air in or between the electrolysis units.
    Type: Application
    Filed: March 31, 2020
    Publication date: March 17, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, John Bøgild HANSEN
  • Publication number: 20220081289
    Abstract: A plant, such as a hydrocarbon plant, is provided, which consists of a syngas stage for syngas generation and a synthesis stage where said syngas is synthesized to produce syngas derived product, such as hydrocarbon product. The plant makes effective use of various streams; in particular CO2 and H2. The plant does not comprise an external feed of hydrocarbons. A method for producing a product stream, such as a hydrocarbon product stream is also provided.
    Type: Application
    Filed: April 7, 2020
    Publication date: March 17, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventors: Sudip DE SARKAR, Thomas Sandahl CHRISTENSEN, Martin ØSTBERG, Kim AASBERG-PETERSEN
  • Publication number: 20220081292
    Abstract: A plant, such as a hydrocarbon plant, is provided, which consists of a syngas stage for syngas generation and a synthesis stage where said syngas is synthesized to produce syngas derived product, such as hydrocarbon product. The plant makes effective use of various streams; in particular CO2 and H2. A method for producing a product stream, such as a hydrocarbon product stream is also provided.
    Type: Application
    Filed: April 3, 2020
    Publication date: March 17, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventors: Sudip DE SARKAR, Martin ØSTBERG, Thomas Sandahl CHRISTENSEN, Kim AASBERG-PETERSEN
  • Publication number: 20220081291
    Abstract: A chemical plant including: a reforming section arranged to receive a feed gas comprising hydrocarbons and provide a combined synthesis gas stream, wherein the reforming section includes: an electrically heated reforming reactor housing a first catalyst, an autothermal reforming reactor in parallel with the electrically heated reforming reactor, wherein the reforming section is arranged to output a combined synthesis gas stream including at least part of the first and/or second synthesis gas streams, an optional post processing unit downstream the reforming section, a gas separation unit arranged to separate a synthesis gas stream into a water condensate and an intermediate synthesis gas, and a downstream section arranged to receive the intermediate synthesis gas and to process the intermediate synthesis gas to a chemical product and an off-gas. Also, a process for producing a chemical product from a feed gas comprising hydrocarbons.
    Type: Application
    Filed: February 27, 2020
    Publication date: March 17, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventor: Peter Mølgaard MORTENSEN
  • Publication number: 20220049166
    Abstract: Process and plant for producing hydrocarbon products from a feedstock originating from a renewable source, where a hydrogen-rich stream and on off-gas stream comprising hydrocarbons is formed. A portion of the hydrogen-rich stream is used as a recycle gas stream in a hydroprocessing stage for the production of said hydrocarbon products, and another portion may be used for hydrogen production, while the off-gas stream is treated to remove its H2S content and used as a recycle gas stream in the hydrogen producing unit, from which the hydrogen produced i.e. make-up hydrogen, is used in the hydroprocessing stage. The invention enables minimizing natural gas consumption in the hydrogen producing unit as well as steam reformer size.
    Type: Application
    Filed: October 29, 2021
    Publication date: February 17, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventors: Rakesh ROY, Nitesh BANSAL, Priyesh THAKKER, Thor GALLARDO
  • Publication number: 20220048854
    Abstract: Parallel co-production process for the production of methanol and urea product from a hydrocarbon containing feed-stock by means of autothermal reforming, intermediary methanol and ammonia formation and conversion of the ammonia to urea product and catalytic oxidation of the methanol to formaldehyde.
    Type: Application
    Filed: March 5, 2020
    Publication date: February 17, 2022
    Applicant: Haldor Topsøe A/S
    Inventors: Marcus Symreng, Pat A. Han, Christian Henrik Speth
  • Publication number: 20220048853
    Abstract: Parallel co-production process for the production of methanol and urea product from a hydrocarbon containing feed-stock by means of primary and secondary reforming, intermediary methanol and ammonia formation and conversion of the ammonia to urea product and catalytic oxidation of methanol to formaldehyde.
    Type: Application
    Filed: March 5, 2020
    Publication date: February 17, 2022
    Applicant: Haldor Topsøe A/S
    Inventors: Marcus Symreng, Pat A. Han
  • Patent number: 11247955
    Abstract: Process for the preparation of a methanol product comprising the steps of a) providing a first process stream consisting essentially of carbon dioxide; b) providing a second process stream consisting of hydrogen by electrolyzing water in an electrolysis unit; c) mixing the first and second process in amount to obtain a methanol synthesis gas with a mole ratio of H2 and CO2 of between 2.5 and 3.5; d) catalytic converting the methanol synthesis gas into raw methanol in at least one methanol reactor; e) purifying the raw methanol in a distillation unit; and recovering waste heat generated in the electrolysis unit in step (b) by transferring the waste heat to a circulating heat transfer medium by indirect heat exchange with the waste heat and by indirect heat exchange of the heated heat transfer medium with steam used for the distillation of the raw methanol, wherein the heated transfer medium is compressed upstream the indirect heat exchange with steam.
    Type: Grant
    Filed: August 28, 2019
    Date of Patent: February 15, 2022
    Assignee: Haldor Topsoe A/S
    Inventors: Emil Andreas T{umlaut over (j)}arnehov, Lars Storm Pedersen, Michael Hultqvist, Søren Grønborg Eskesen, Louise Wissing Jensen
  • Publication number: 20220041440
    Abstract: Method for the preparation of synthesis gas combining electrolysis of carbon dioxide, autothermal reforming and 5 optionally tubular steam reforming of a hydrocarbon feed stock.
    Type: Application
    Filed: October 8, 2019
    Publication date: February 10, 2022
    Applicant: Haldor Topsøe A/S
    Inventor: Peter Molgaard Mortensen
  • Publication number: 20220032253
    Abstract: A catalytic system is provided which comprises a tubular reactor and at least one catalyst particle located within the tubular reactor. The catalyst particles have a particular geometric form which promotes heat transfer with the tubular reactor. Certain specific catalyst particles are also provided.
    Type: Application
    Filed: November 19, 2019
    Publication date: February 3, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventors: Moritz Bo BELSTRUP, Peter RAHBEK, Martin ØSTBERG