Abstract: An overhead cam motorcycle engine includes a cylinder head, a cam cover coupled to the cylinder head, a sealing gasket, and a substantially rigid insert. The cylinder head includes an aperture that is substantially axially aligned with an engine camshaft axis. The resilient gasket includes a sealing jacket that defines an opening. The gasket is positioned between the cylinder head and the cam cover such that the sealing jacket occupies the aperture. The insert is positioned in the opening in the sealing jacket to seal the cylinder head and cam cover interface.

Abstract: A friction clutch includes a driving gearwheel, a clutch hub, and a clutch cage. The clutch cage and the clutch hub are coupled together by way of non-positive frictional forces in the clutch cage. A driving disc is fixed to the clutch cage, and a gearbox input shaft is in toothed or splined engagement with the clutch hub. Torsional springs are interposed between the clutch cage and a driving gearwheel to permit the driving gearwheel to rotate within a limited range of motion with respect to the clutch cage. The driving gearwheel meshes with a primary gearwheel on a crankshaft. The crankshaft drives rotation of the gearbox input shaft through the driving gearwheel, the torsional springs, the clutch cage, and the clutch hub. A friction device is interposed between a collar of the driving gearwheel and the driving disc. The friction device damps torsional vibrations by non-positively coupling the driving gearwheel with the driving disc in the radial direction.

Abstract: A motorcycle engine includes a crankcase, a cam chest, and a separating wall between the crankcase and cam chest. An opening is defined in the wall and communicates between the cam chest and crankcase. A valve assembly, which is preferably a reed valve assembly, covers the opening and permits one-way flow of air from the crankcase into the cam chest in response to pressure differentials caused by reciprocation of the engine's pistons. The air is then forced into the engine's rocker boxes through the engine's pushrod tubes and forces oil in the rocker boxes to return to the crankcase through narrow oil drainback passages.

Abstract: A detachable component assembly including a detachable component and a pair of latching mechanisms mounted on the detachable component for securing the detachable component to a motorcycle mount upon movement of the detachable component toward the mount. The detachable component includes a pair of side plates each having a recess engageable with the mount, and the latching mechanisms each include a latching member pivotally mounted on the side plates movable relative to the side plates between an unlatched position, in which the recesses are engageable and disengageable with the mount, and a latched position, in which the recess is held in engagement with the mount. The detachable component assembly further includes a locking member movable relative to the latching member between an unlocked position, in which the latch member is movable between the latched and unlatched positions, and a locked position, in which the latch member is held in the latched position.

Abstract: An coolant pump for an internal-combustion engine including a housing, a cover sealingly coupled to the housing, an impeller assembly located between the housing and the cover, the impeller assembly defining a longitudinal axis and being rotatable about the longitudinal axis; and a flange positioned between the housing and the cover adjacent the impeller assembly such that the flange and the cover define a first cavity, the flange and the housing define a second cavity, and the flange includes an opening fluidly connecting the first and second cavities, the flange being contoured to at least partially surround the impeller assembly. Preferably, the pump also includes a nozzle contoured to direct a coolant from the first cavity toward the second cavity and onto the impeller assembly, and wherein the nozzle has an intake side communicating with the first cavity and a discharge side communicating with the second cavity.

Abstract: A motorcycle having a system for combustion knock control. The motorcycle includes a spark generating circuit having a spark plug. The spark generating circuit produces a spark across a spark gap of the spark plug in response to a sparking signal. The motorcycle further includes an ion signal circuit that provides an ion signal indicative of an ion current being generated across the spark gap, and an analysis module electrically connected to the ion signal circuit and the spark generating circuit. The analysis module generates the sparking signal in a timed sequence, receives the ion signal from the ion signal generating circuit, measures a knock intensity within the ion signal, and modifies the timing sequence when knock is present.

Abstract: An apparatus and method for lubricating an internal-combustion engine includes a shaft extending through a gearbox, a gear and a sliding sleeve coupled to rotate with the shaft and adapted to move axially along the shaft, a gearshift fork in mating engagement with the sliding sleeve and moveable parallel to the shaft, a rib in the gearbox adjacent the shaft, and a duct extending into the gearbox. The duct preferably directs a lubricant onto the gearshift fork and the sliding sleeve. Preferably, the rib directs the lubricant from the duct onto the gearshift fork and the sliding sleeve. In an alternative embodiment, at least some of the lubricant flung from the shaft, gear, and sliding sleeve contacts the rib and is directed onto the sliding sleeve and the gearshift fork. Further preferably, a projection extends from the rib to direct the lubricant onto the sliding sleeve and the gearshift fork.

Abstract: This invention relates to a chain guide rail for an internal-combustion engine, having a body portion and a pin, both made with a first material, an overmolding of a second material which covers both the pin and the body portion, and a longitudinal axis through the length of the guide rail. The pin, inserted into a housing recess in the internal-combustion engine, is restrained from moving perpendicular to the first longitudinal axis but is free to move parallel to the axis. Preferred embodiments of the present invention utilize a fastener to hold the guide rail to the housing. Preferred embodiments also utilize raised portions spaced along the guide rail which reduce the longitudinal shrinkage during cooling of the second material.

Abstract: An automatic decompression device for an internal combustion engine includes a camshaft rotatable about an axis of rotation and having an end face, and a lever coupled to the end face and movable between a first position, wherein the lever is engageable with a valve actuating device to actuate a valve during rotation of the camshaft, and a second position, wherein the lever does not substantially move the valve actuating device. The lever is preferably pivotally coupled to the end face to pivot about a pivot axis that is substantially perpendicular to the axis of rotation of the camshaft. Further preferably, the automatic decompression device further includes a spring between the end face and the lever to bias the lever toward the first position. In a highly preferred embodiment, the end face of the camshaft includes a slot and the lever is at least partially retained within the slot.

Abstract: This lubricating device for a wet multi-disk clutch, which is suitable particularly for use in internal combustion engines of motorcycles, comprises several disks, which are combined into a disk package between an outer hub and an inner hub and surround the outside of a jacket part of the inner hub and, over openings of the lubricating device in the jacket part, are supplied with lubricating oil from a drive shaft having a borehole. To achieve optimum lubrication of the disks, the inside of the jacket part, which is provided with openings, is provided, as seen in the axial direction of the jacket part, with a bevel, which extends from a bottom to a free end of the inner hub, which has a radial oil-damming web and is adjacent to the free end.

Abstract: The invention relates to an internal-combustion engine, in particular for motorcycles, with a crankshaft (24) which is arranged in a crankcase (10, 14) and which is connected by way of connecting rods (20, 22) to pistons arranged so as to be movable in cylinders (16, 18), with an oil sump (12) which is situated below the crankcase (10) and from which the lubricating oil is conveyed to the consumer devices by way of an oil pump (60), and with means for returning the lubricating oil from the consumer devices to the oil sump (12). It is proposed that, in order to separate the oil taken up in particular by the crankshaft (24), a part of the crankcase (10) adjacent to the crankshaft (24) has a wall portion (26a to d) which extends parallel to the axis of rotation of the crankshaft (24) and the outline of which is adapted to the enveloping curves of the crankshaft webs (27, 28) and/or the connecting rods (20, 22). A rapid return of the lubricating oil to the oil sump is made possible by this step.

Abstract: A motorcycle that includes a luggage rack and/or backrest secured to a mounting bracket. The mounting bracket is positioned under the motorcycle seat and is secured to the rear fender of the motorcycle. Attaching the mounting bracket below the motorcycle seat conceals the mounting hardware that is used to secure the mounting bracket to the rear fender. Concealing mounting hardware on a motorcycle enhances the aesthetic appearance of the motorcycle.

Abstract: A motorcycle having a system for combustion knock control. The motorcycle includes a spark generating circuit having a spark plug. The spark generating circuit produces a spark across a spark gap of the spark plug in response to a sparking signal. The motorcycle further includes an ion signal circuit that provides an ion signal indicative of an ion current being generated across the spark gap, and an analysis module electrically connected to the ion signal circuit and the spark generating circuit. The analysis module generates the sparking signal in a timed sequence, receives the ion signal from the ion signal generating circuit, measures a knock intensity within the ion signal, and modifies the timing sequence when knock is present.