Abstract: One or more mineral values of sulfide ores are beneficiated by cotreating the sulfide ore with a metal containing compound and a reducing gas under conditions such as to selectively enhance the magnetic susceptibility of the mineral values to the exclusion of the gangue in order to permit a physical separation between the values and gangue.

Abstract: A hydrometallurgical process is used to recover lead from a lead-bearing ore concentrate. The lead-bearing ore concentrate is leached with a solution of cupric chloride in order to precipitate lead as lead chloride, produce elemental sulfur and substantially leave the balance of the ore concentrate sulfides in unreacted form. The residue of the cupric chloride leach is leached with a brine solution in order to solubilize the lead chloride to the exclusion of the balance of the residue. Thereafter, the lead chloride is crystallized from the brine solution. Elemental lead may be obtained by the reduction of the lead chloride crystals.The present process avoids air pollution problems inherent to smelting processes, allows for a high recovery of lead of 97% or greater and allows for the direct production of a high purity lead.

Abstract: In a process for beneficiating one or more mineral values of sulfide ores and/or metal oxide ores selected from the group consisting of bauxite, taconite, apatite, titanium oxides and the metal oxides of Groups IIIB, IVB, VB, VIB, VIIB, VIIIB, IB, IIB and IVA by treating the ore with a metal containing compound under conditions such as to selectively enhance the magnetic susceptibility of the mineral values to the exclusion of the gangue in order to permit a separation between the values and gangue, the improvement comprising removing at least a portion of any elemental sulfur present from the ore prior to the treatment with a metal containing compound.

Abstract: In the field of chemical fuels, prior art coal gasification produces a fuel value of a mixture of carbon monoxide and hydrogen which has a lower BTU than methane. The present process uses coal resources more economically for industry by converting part of the hydrogen and part of the carbon in the carbon monoxide of the gas mixture to methane, by continuously introducing the gas mixture into a fluid bed in the presence of iron under conditions of pressure and temperature which promote the reduction of carbon monoxide to carbon, the formation of iron carbide from the iron and carbon, and the formation of methane and iron from iron carbide and hydrogen, and continuously removing from the fluid bed a methane enriched gas mixture including carbon monoxide and hydrogen having a substantially increased fuel value over the gas mixture introduced into the fluid bed.

Abstract: One or more mineral values of metal oxide ores selected from the group consisting of bauxite, taconite, apatite, titanium oxides and the metal oxides of Groups, IIIB, IVB, VB VIB, VIIB, VIIIB, IB, IIB and IVA are beneficiated by treating the ore with a metal containing compound under conditions such as to selectively enhance the magnetic susceptibility of the mineral values to the exclusion of the gangue in order to permit a physical separation between the values and gague.

Abstract: An improvement in hydrometallurgical recovery of metals, i.e. copper, zinc, cadmium, germanium, indium, lead, silver, gold, antimony and bismuth from materials such as flue dust containing arsenic in which the metals are selectively separated in successive process steps for final recovery, the improvement comprising precipitating arsenic as an insoluble ferric-arsenic compound in the first processing step, carrying the insoluble arsenic compound through subsequent processing steps in which it is insoluble until the other metals have been recovered leaving the ferric-arsenic compound as the final residue which can be disposed of without violating pollution requirements or converted to soluble sodium arsenate and recovered from solution by crystallization.

Abstract: An arsenic-recovery process primarily for use in conjunction with the hydrometallurgical processing of arsenic-containing materials for metal recovery. Arsenic is recovered from ferric arsenate by reaction with sodium hydroxide in accordance with the following general reaction:3NaOH+FeAsO.sub.4 .fwdarw.Na.sub.3 AsO.sub.4 +Fe(OH).sub.3During the processing of high arsenic materials such as smelter flue dust, extremely insoluble ferric-arsenic compounds are generated to immobilize the arsenic during leaching of the metals. The arsenic may be recovered in saleable form from the arsenic-containing residues by leaching with sodium hydroxide and crystallizing the arsenic salts from the leach residue.

Abstract: An improvement in the hydrometallurgical recovery of metals, such as, lead, silver, gold, antimony, and bismuth from materials such as flue dust in the presence of arsenic, comprising precipitating arsenic as an insoluble ferric-arsenic compound in the first processing step, carrying the insoluble arsenic compound through a chloride leach step, in which it is insoluble, to recover the metals, and disposing of the residue in which the arsenic has been fixed with ferric ions to render it non-polluting, or alternatively, recovering the arsenic by caustic leach and crystallization.

Abstract: One or more mineral values of sulfide ores are beneficiated by treating the sulfide ore with a metal containing compound under conditions such as to selectively enhance the magnetic susceptibility of the mineral values to the exclusion of the gangue in order to permit a physical seaparation between the values and gangue.

Abstract: A process for beneficiating particulate gold from non-magnetic foreign material with which it is mixed which comprises contacting the mixture with an iron carbonyl in order to selectively enhance the magnetic susceptibility of the gold particles so that a magnetic separation between the gold and foreign material may be effected.

Abstract: In a process for beneficiating one or more mineral values of a metal oxide ore selected from the group consisting of bauxite, taconite, chrysocolla, apatite, titanium oxides and the metal oxides of Groups IIIB, IVB, VB, VIB, VIIB, VIIIB, IB, IIB and IVA by treating the ore with a metal containing compound, preferably iron carbonyl, under conditions such as to selectively enhance the magnetic susceptibility of the mineral values to the exclusion of the gangue in order to permit a separation between the values and gangue, the improvement comprising pretreating the metal oxide ore by heating it to a temperature of at least about 80.degree. C. for a time period of at least about 0.1 hours.

Abstract: A solar energy collector which is inexpensive to manufacture and install comprising a heat absorber unit of rubber-like material having channels for the passage therethrough of heat exchange fluid and spaced-apart retainer means on its top for retaining a flexible solar collector cover in a flexed configuration accomplished by wedging it between the retainer means so that the area of the insulating space between absorber and collector can be controlled for different climates by spacing the retainer means and a simple means for assembling absorber and collector is provided. The collector is adapted to be mounted on a base to form a modular unit.

Abstract: Raw coal is improved by reacting it with a metal containing compound selected from the group consisting of organic iron containing compounds which exert sufficient vapor pressure, with iron as a component in the vapor, so as to bring the iron into contact with the impurity at the reaction temperature, organic iron containing compounds in solution at the injection temperature, solid organic iron containing compounds capable of being directly mixed in solid form at the mixing temperature with the coal, and ferrous chloride, ferric chloride, and alkyl aluminum compounds, in order to enhance the magnetic susceptibility of certain impurities, e.g., pyrite and ash-forming minerals contained in the raw coal, thereby permitting the removal of these impurities by magnetic means.

Abstract: A process for increasing the fuel value of a gas mixture of carbon monoxide and hydrogen by converting part of the hydrogen and part of the carbon in the carbon monoxide of the gas mixture to methane, which comprises continuously introducing the gas mixture into a fluid bed in the presence of iron under conditions of pressure and temperature which promote the reduction of carbon monoxide to carbon, the formation of iron carbide from the iron and carbon, and the formation of methane and iron from iron carbide and hydrogen, and continuously removing from the fluid bed a methane enriched gas mixture including carbon monoxide and hydrogen having a substantially increased fuel value over the gas mixture introduced into the fluid bed.

Abstract: In a process for improving coal wherein the raw coal is treated with a metal containing compound in order to enhance the magnetic susceptibility of certain impurity components contained in the raw coal permitting their removal by magnetic separation, the improvement comprising pretreating the coal by heating it to at least a temperature for at least a period of time sufficient to essentially meet or exceed a time and temperature relationship expressed as:D .gtoreq. K[50/T-90].sup.3wherein D is time in hours and T is temperature in degrees Celsius, and wherein K is preferably at least about 0.5, more preferably at least about 5, and most preferably at least about 25.

Abstract: In a process for improving coal containing elemental sulfur wherein the coal is treated with a metal containing compound in order to enhance the magnetic susceptibility of various impurities contained within the coal thereby permitting their removal by magnetic separation, the improvement comprising removing at least a portion of the elemental sulfur prior to performing the magnetic susceptibility enhancement treatment.

Abstract: An improvement in the method for recovering marketable values of solder, lead, and a zinc chloride-ammonium chloride solution from solder skimmings which comprises grinding the skimmings, water leaching the skimmings to dissolve the zinc chloride and ammonium chloride, screening the leach residue to recover solder from the leach slurry, separating the ammonium and zinc chloride solutions from the lead chloride in the leach slurry, and contacting the lead chloride with an alkaline flux, a reductant, and an oxygen-containing gas under heat to recover lead from the lead chloride.

Abstract: The magnetic susceptibility of various impurities contained within coal is increased by simultaneously cotreating the coal with a metal containing compound and a gas selected from the group consisting of hydrogen and carbon monoxide.

Abstract: A method for recovering a substantially impurity-free zinc oxide product from steel-making flue dust or a similar material which comprises leaching the flue dust with concentrated ammonia and carbon dioxide to dissolve zinc and unwanted impurities, cementing the leach filtrate with zinc to remove copper, cadmium, and lead impurities, conducting a steam distillation on the cementation filtrate to precipitate basic zinc carbonate, remove the ammonia and carbon dioxide, and iron impurities, and filtering to provide a residue of essentially basic zinc carbonate, sulfur, and chromium. This residue is then washed to remove soluble sulfates, dried, and calcined at high temperatures to break down the basic zinc carbonate into zinc oxide, water washed to remove chromium and the residue of the water wash dried to produce the desired impurity-free zinc oxide product. The two water washes may be combined into one step performed after the calcining step to remove both sulfur and chromium in one wash step.

Abstract: A process for the direct production of steel from particulate iron oxides or concentrates including two major steps in which in Step (1) the iron oxides are converted to iron carbide and in Step (2) steel is produced directly from the carbide in the basic oxygen furnace or the electric furnace. In the production of the carbide the oxides are reduced and carburized in a single operation using a mixture of hydrogen as a reducing agent and carbon bearing substances such as propane primarily as carburizing agents. Iron carbide thus produced is introduced as all or part of the charge into a basic oxygen furnace to produce steel directly without the blast furnace step. In order to make the steel making process auto-thermal, heat is supplied either by using the hot iron carbide from Step (1) or preheating the iron carbide or by including sufficient fuel in the iron carbide to supply the required heat by combustion.