Patents Assigned to Hexcel Composites
  • Patent number: 11939421
    Abstract: A curative system comprising a combination of adipic acid dihydrazide and/or isophthalic dihydrazide and a clathrate in which the guest compound of the clathrate comprises an imidazole, an imidazoline or diazabicycloalkanes (DBCA).
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: March 26, 2024
    Assignee: HEXCEL COMPOSITES LIMITED
    Inventors: Christopher Robert Mason, Nicholas Verge
  • Patent number: 11879052
    Abstract: The host compound in a clathrate is an amino or hydroxyl containing aromatic phosphorous compound, clathrates containing a resin curative and their use in curable resin compositions to produce moulded articles particularly fibre reinforced articles.
    Type: Grant
    Filed: April 17, 2020
    Date of Patent: January 23, 2024
    Assignee: HEXCEL COMPOSITES LIMITED
    Inventor: Christopher Robert Mason
  • Patent number: 11873422
    Abstract: An adhesive composition comprising a silane-modified epoxy resin, a dicyclopentadiene novolac epoxy resin and a curing agent. The composition shows good oily steel bonding, even in the absence of CTBN rubber or rubber adducts as toughening agents, with good Tg values of the cured resin and good Tg retention after hot wet aging.
    Type: Grant
    Filed: December 3, 2019
    Date of Patent: January 16, 2024
    Assignee: HEXCEL COMPOSITES LIMITED
    Inventor: Michael Rhodes
  • Patent number: 11702516
    Abstract: This invention relates to a curative composition and its use in curing epoxy resins and prepregs, adhesives and moulded materials derived therefrom. The curative composition comprises a clathrate comprising a host component and a guest component, the host comprising a carboxylic acid or ester compounds as defined or phenolphthalin and the guest comprising an imidazole or imidazoline component.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: July 18, 2023
    Assignee: HEXCEL COMPOSITES LIMITED
    Inventors: David Allan Tilbrook, Christopher Robert Mason, Martin Richard Simmons
  • Patent number: 11697254
    Abstract: An assembly (113) for composite manufacture is provided. The assembly comprises a cured resin impregnated reinforcement material (112) comprising a fibre component and a resin matrix component, in which the resin matrix component comprises polyurethane, the assembly having a length to width ratio of at least 5:1, and the assembly defining a longitudinal direction (L) along its length; and a peel ply (116) in contact with the cured resin impregnated reinforcement material (112), the peel ply (116) comprising a woven layer having a plurality of longitudinal fibres (118) extending in the longitudinal direction (L); and a plurality of transverse fibres (120) extending in a transverse direction (T) normal to the longitudinal direction (L); in which the areal density of the plurality of transverse fibres (120) is higher than the areal density of the plurality of longitudinal fibres (118).
    Type: Grant
    Filed: April 2, 2020
    Date of Patent: July 11, 2023
    Assignees: Hexcel Composites Limited, Hexcel Corporation, Hexcel Holding GmbH
    Inventors: Johannes Moser, Yu-Chen Hung, Erin Reagan
  • Patent number: 11680144
    Abstract: A self-adhesive prepreg comprising a fibre reinforcement layer having a first side and a second side, wherein the first side of the fibre reinforcement layer has been pre-impregnated with a self-adhesive resin composition. The self-adhesive may be used as a structural reinforcement and is especially adapted for direct bonding to oily steel or galvanized steel in the automotive, aerospace and other sheet metal fabrication industries.
    Type: Grant
    Filed: April 17, 2020
    Date of Patent: June 20, 2023
    Assignee: HEXCEL COMPOSITES LIMITED
    Inventor: Michael Rhodes
  • Publication number: 20230167272
    Abstract: The host compound in a clathrate is an amino or hydroxyl containing aromatic phosphorous compound, clathrates containing a resin curative and their use in curable resin compositions to produce moulded articles particularly fibre reinforced articles.
    Type: Application
    Filed: April 17, 2020
    Publication date: June 1, 2023
    Applicant: HEXCEL COMPOSITES LIMITED
    Inventor: Christopher Robert MASON
  • Publication number: 20220388274
    Abstract: The present invention is concerned with a moulding material comprising: a) A primary non-woven fibre layer; b) A secondary non-woven fibre layer, and c) A resin layer; wherein the resin layer bonds the secondary non-woven fibre layer to a first surface of the primary non-woven fibre layer, and the resin layer is exposed on the second surface of the primary non-woven layer.
    Type: Application
    Filed: September 23, 2020
    Publication date: December 8, 2022
    Applicant: HEXCEL COMPOSITES LIMITED
    Inventor: Mark WHITER
  • Publication number: 20220289924
    Abstract: A moulding material which comprises: (a) a structural reinforcement layer comprising a fibrous reinforcement material optionally in combination with a second resin composition; and (b) a surface enhancing layer, for contacting a surface of a mould or tool, comprising a first non-woven fibre carrier in combination with a first resin composition containing a rheology modifier and a curing agent, wherein the first resin composition provides an external mould or tool-contacting surface of the moulding material. The moulding material can be cured to form a moulded article having a high quality surface finish that requires minimal preparation before painting and/or application in its intended use. The moulded article may be provided with sacrificial discontinuous indicator means to assist in uniform removal of a part of the surface enhancing layer of the moulded article for specific applications.
    Type: Application
    Filed: September 23, 2020
    Publication date: September 15, 2022
    Applicant: HEXCEL COMPOSITES LIMITED
    Inventor: Mark WHITER
  • Publication number: 20220267543
    Abstract: A prepreg or semipreg precursor comprising a fibre reinforcement and a resin composition fused thereto, the resin composition containing at least one epoxy resin and a latent curing agent, wherein the epoxy resin and the latent curing agent form a solid phase at ambient temperature, the latent curing agent forming a discrete phase within the epoxy resin. The stabilized uncured resin composition and prepregs and semipregs incorporating the same are easy to handle, have desirable curing temperatures and show good outlife at ambient to mid range temperatures.
    Type: Application
    Filed: July 19, 2020
    Publication date: August 25, 2022
    Applicant: HEXCEL COMPOSITES LIMITED
    Inventors: Mark WHITER, Ben TIPLER, Mathilde MAILLOT
  • Publication number: 20220213285
    Abstract: A self-adhesive prepreg comprising a fibre reinforcement layer having a first side and a second side, wherein the first side of the fibre reinforcement layer has been pre-impregnated with a self-adhesive resin composition. The self-adhesive may be used as a structural reinforcement and is especially adapted for direct bonding to oily steel or galvanized steel in the automotive, aerospace and other sheet metal fabrication industries.
    Type: Application
    Filed: April 17, 2020
    Publication date: July 7, 2022
    Applicant: HEXCEL COMPOSITES LIMITED
    Inventor: Michael RHODES
  • Publication number: 20220212424
    Abstract: An assembly (113) for composite manufacture is provided. The assembly comprises a cured resin impregnated reinforcement material (112) comprising a fibre component and a resin matrix component, in which the resin matrix component comprises polyurethane, the assembly having a length to width ratio of at least 5:1, and the assembly defining a longitudinal direction (L) along its length; and a peel ply (116) in contact with the cured resin impregnated reinforcement material (112), the peel ply (116) comprising a woven layer having a plurality of longitudinal fibres (118) extending in the longitudinal direction (L); and a plurality of transverse fibres (120) extending in a transverse direction (T) normal to the longitudinal direction (L); in which the areal density of the plurality of transverse fibres (120) is higher than the areal density of the plurality of longitudinal fibres (118).
    Type: Application
    Filed: April 2, 2020
    Publication date: July 7, 2022
    Applicants: Hexcel Composites Limited, Hexcel Holding GMBH, Hexcel Corporation
    Inventors: Johannes MOSER, Yu-Chen HUNG, Erin REAGAN
  • Patent number: 11358828
    Abstract: There is provide a process for unwinding material from a spool (2) wherein the angle (?) of take off at the first contact point (4) for the unwind is always in the range 0±20°, and wherein the first contact point (4) for the unwind is no more than 600 mm from the axis (3) of rotation of the spool (2). There is also provided an apparatus for the unwinding of material from a spool (2) comprising an axis (3) upon which a spool (2) may be rotatably mounted and a static first contact point (4) for the unwound material positioned no more than 600 mm from the centre of the axis (3), wherein the angle (?) of take off at the first contact point (4) for the unwind is always in the range 0±20°.
    Type: Grant
    Filed: October 18, 2018
    Date of Patent: June 14, 2022
    Assignees: HEXCEL COMPOSITES LIMITED, HEXCEL CORPORATION
    Inventors: John Ellis, Anthony Loccisano
  • Patent number: 11358349
    Abstract: A method of manufacture of a composite component is provided, the method comprising the steps of providing two layers of pre-preg composite material, one of which has an edge adjacent a surface of the other. Pressure and, optionally, vibrational energy is applied to the edge to thereby smooth the ply drop.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: June 14, 2022
    Assignee: HEXCEL COMPOSITES LIMITED
    Inventor: Marco Arcidiacono
  • Patent number: 11332607
    Abstract: Formulations comprising from 10 to 80% by weight of the formulation of a halogenated epoxy resin; from 1 to 15% by weight of the formulation of an antimony based fire retardant; from 1 to 10% by weight of the formulation of an inorganic or non-polymeric organic phosphorous containing fire retardant; and from 1 to 30% by weight of the formulation of a curative system are provided. The formulations are particularly suitable for producing aircraft interior composite components having good fire retarding properties, low smoke emission, low smoke toxicity and low heat release properties. The formulations also have excellent processing and mechanical properties. Further components may be included in the compositions to improve various properties, including the fire retarding, low smoke emission, low smoke toxicity and low heat release properties and to also further improve the processing and mechanical properties, including toughness.
    Type: Grant
    Filed: June 13, 2019
    Date of Patent: May 17, 2022
    Assignee: HEXCEL COMPOSITES LIMITED
    Inventor: Dana Blair
  • Publication number: 20220017797
    Abstract: An adhesive composition comprising a silane-modified epoxy resin, a dicyclopentadiene novolac epoxy resin and a curing agent. The composition shows good oily steel bonding, even in the absence of CTBN rubber or rubber adducts as toughening agents, with good Tg values of the cured resin and good Tg retention after hot wet aging.
    Type: Application
    Filed: December 3, 2019
    Publication date: January 20, 2022
    Applicant: HEXCEL COMPOSITES LIMITED
    Inventor: Michael RHODES
  • Publication number: 20220009183
    Abstract: A method of manufacture of a composite component is provided, the method comprising the steps of providing two layers of pre-preg composite material, one of which has an edge adjacent a surface of the other. Pressure and, optionally, vibrational energy is applied to the edge to thereby smooth the ply drop.
    Type: Application
    Filed: November 8, 2019
    Publication date: January 13, 2022
    Applicant: HEXCEL COMPOSITES LIMITED
    Inventor: Marco ARCIDIACONO
  • Publication number: 20210246276
    Abstract: A curative resin containing at least 50 wt % of an epoxy phenolic resin comprising a mixture of a carboxylic hydrazide and a hydroxy substituted urone.
    Type: Application
    Filed: May 17, 2019
    Publication date: August 12, 2021
    Applicants: HEXCEL COMPOSITES LIMITED, HEXCEL HOLDING GMBH
    Inventors: Nicholas VERGE, Thorsten GANGLBERGER
  • Patent number: 11072127
    Abstract: Process for forming a permanent join between two sections of fibrous material contained in a thermosetting resin matrix, said process comprising overlaying the two sections and subjecting the overlaid sections to ultrasonic welding to form a permanent join between the two sections, wherein there is no significant change in the sub-ambient Tg of the fibrous material contained in the thermosetting resin matrix in the region of the permanent join.
    Type: Grant
    Filed: June 7, 2017
    Date of Patent: July 27, 2021
    Assignee: HEXCEL COMPOSITES LIMITED
    Inventors: Marco Arcidiacono, John Ellis, Benjamin Chau
  • Publication number: 20210214550
    Abstract: Formulations comprising from 10 to 80% by weight of the formulation of a halogenated epoxy resin; from 1 to 15% by weight of the formulation of an antimony based fire retardant; from 1 to 10% by weight of the formulation of an inorganic or non-polymeric organic phosphorous containing fire retardant; and from 1 to 30% by weight of the formulation of a curative system are provided. The formulations are particularly suitable for producing aircraft interior composite components having good fire retarding properties, low smoke emission, low smoke toxicity and low heat release properties. The formulations also have excellent processing and mechanical properties. Further components may be included in the compositions to improve various properties, including the fire retarding, low smoke emission, low smoke toxicity and low heat release properties and to also further improve the processing and mechanical properties, including toughness.
    Type: Application
    Filed: June 13, 2019
    Publication date: July 15, 2021
    Applicant: HEXCEL COMPOSITES LIMITED
    Inventor: Dana BLAIR