Abstract: The articles of the present invention are directed to flocked articles having a plurality of conductively coated concentric multi-component flock fibers. The flock fibers are: adhered between a release adhesive layer and a permanent adhesive layer; orientated substantially perpendicular to the release adhesive and permanent adhesive layers; and maintained substantially parallel to one another along their entire length. In one embodiment the multi-component flock fibers are bi-component fibers having an outer polymer composition of poly(cyclohexylene-dimethylene terephthalate).

Abstract: A flocked transfer is produced by applying a release agent to a release sheet and then applying the flocking to the release agent. Unlike the traditional method, a binder and hot melt film is not applied to the back of the flock. The transfer (which is essentially a flocked release sheet) is then applied to a substrate (i.e., an item of clothing, a rubber pad, etc.) by positioning a sheet of thermosetting hot melt film on the substrate; placing the transfer on the hot melt film with the flock in contact with the hot melt film; and applying heat and pressure. The heat melts the thermosetting hot melt film to bind the flock to the substrate and binds the flocking together. This method reduces the costs involved in producing flocked articles, especially for articles produced on a continuous basis.

Abstract: A flocked transfer is produced by applying a release agent to a release sheet, and then applying the flocking to a release agent. Unlike the traditional method, a binder and thermoplastic hot melt film is applied to the back of the flock. The transfer, which is essentially release sheet, is then applied to a substrate, such as item of clothing, a rubber pad, etc., by positioning a sheet of thermoplastic hot melt film on the substrate; placing the transfer on the hot melt with the flock in contact with the hot melt film; and applying heat and pressure. The heat melts the thermoplastic hot melt film to bind the flock to the substrate and binds the flocking together. This method reduces the cost involved in producing flocked articles, especially for articles produced on a continuous basis.

Abstract: A flocked transfer is produced by applying a release agent to a release sheet, and then applying the flocking to a release agent. Unlike the traditional method, a binder and thermoplastic hot melt film is applied to the back of the flock. The transfer, which is essentially release sheet, is then applied to a substrate, such as item of clothing, a rubber pad, etc., by positioning a sheet of thermoplastic hot melt film on the substrate; placing the transfer on the hot melt with the flock in contact with the hot melt film; and applying heat and pressure. The heat melts the thermoplastic hot melt film to bind the flock to the substrate and binds the flocking together. This method reduces the cost involved in producing flocked articles, especially for articles produced on a continuous basis.

Abstract: A method of manufacturing a molded article using lamination of a flocked surface onto a backing film is provided. Also provided is a flocked article comprising an antimicrobial agent.

Abstract: A flocked transfer is produced by applying a release agent to a release sheet and then applying the flocking to the release agent. Unlike the traditional method, a binder and hot melt film is not applied to the back of the flock. The transfer (which is essentially a flocked release sheet) is then applied to a substrate (i.e., an item of clothing, a rubber pad, etc.) by positioning a sheet of thermosetting hot melt film on the substrate; placing the transfer on the hot melt film with the flock in contact with the hot melt film; and applying heat and pressure. The heat melts the thermosetting hot melt film to bind the flock to the substrate and binds the flocking together. This method reduces the costs involved in producing flocked articles, especially for articles produced on a continuous basis.

Abstract: A method of decorating a molded article is provided that includes the steps of: (a) providing a mold insert comprising a plurality of flock fibers and a permanent adhesive layer; (b) positioning the mold insert in a mold; and (c) introducing resin into the mold, such that a resin contacts the mold insert to form a molded article. The melting point of the permanent adhesive layer is preferably greater than a temperature of the resin during molding.

Abstract: The processes and articles of the present invention use thermally stable and loft retentive polymers in sublimation printed flock fibers, which are particularly attractive for forming molded and heat laminated articles. The process and articles use high, medium and low energy dyes on the fibers. A preferred polymer for use in the fibers is poly(cyclohexylene-dimethylene terephthalate). The fibers are heat set before sublimation printing.

Abstract: The present invention is directed to flocked articles comprising a metallized film and methods of manufacturing such articles.

Abstract: The present invention is directed to the use of a resin dispersion to form a variety of decorative transfers. The transfers can include a decorative medium such as flock. Primary and secondary carriers are used in some embodiments of the invention. The resin dispersion, when gelled and fused, can provide a free-form design article that can be readily applied to any desirable substrate, such as a textile.

Abstract: A method of providing a molding article with a plush surface is provided. The method includes providing a flocked transfer, securing the transfer in place in a mold, and molding the article such that the transfer is embedded in the surface of the article. The article can be injection molded.

Abstract: A flocked transfer is produced by applying a release agent to a release sheet and then applying the flocking to the release agent. Unlike the traditional method, a binder and hot melt film is not applied to the back of the flock. The transfer (which is essentially a flocked release sheet) is then applied to a substrate (i.e., an item of clothing, a rubber pad, etc.) by positioning a sheet of thermosetting hot melt film on the substrate; placing the transfer on the hot melt film with the flock in contact with the hot melt film; and applying heat and pressure. The heat melts the thermosetting hot melt film to bind the flock to the substrate and binds the flocking together. This method reduces the costs involved in producing flocked articles, especially for articles produced on a continuous basis.

Abstract: A flocked transfer is produced by applying a release agent to a release sheet, and then applying the flocking to a release agent. Unlike the traditional method, a binder and thermoplastic hot melt film is applied to the back of the flock. The transfer, which is essentially release sheet, is then applied to a substrate, such as item of clothing, a rubber pad, etc., by positioning a sheet of thermoplastic hot melt film on the substrate; placing the transfer on the hot melt with the flock in contact with the hot melt film; and applying heat and pressure. The heat melts the thermoplastic hot melt film to bind the flock to the substrate and binds the flocking together. This method reduces the cost involved in producing flocked articles, especially for articles produced on a continuous basis.

Abstract: A plush fiber mousepad is disclosed, and its method of manufacture is defined. The plush fiber mousepad is continuously made from a process of electrostatically flocking a release material, and adding a binder to the release material, fusing the binder to a base material such as a textile fabric, and removing the release material to expose the plush surface, and then laminating the textile material to a rubber base sheet, through the application of a hit melt film, with the lamination step taking place either before or after the electrostatic application of the plush fiber to the textile base material.

Abstract: A mixed media flock transfer, including an insert material, having a base sheet, with its surface area coated with a release adhesive, a patterned flock material having ends adhering to the release adhesive of the base sheet, in the form of a predetermined pattern, an insert material also having a predetermined pattern and which produces a design image being inserted at certain locations within the patterned flock, which when combined with the design pattern of the flock material, produces an overall image, the insert material also being secured to the base sheet by a pressure sensitive adhesive, both the patterned flock and insert material having a binding adhesive applied to their exposed surfaces, whereby the design image may be secured by the binding adhesive when transferred onto a product.

Abstract: Plush textured multicolored flock transfers are obtained which have the appearance of a direct flocked article and the manufacturing and application advantages of a flock transfer. The method of manufacture includes applying sequentially to an adhesive coated base sheet different colored flocks which can be greater than 0.5 mm long through predetermined areas of masked screens.

Abstract: A transfer comprising a flocking and non-compatible applique, the transfer to be applied to a material in a single application, the transfer being comprised of a release sheet to which flocking is applied in a desired pattern; an applique being cut to a desired pattern to fit with the pattern of said flocking, said applique being adhered to said release sheet; and a transfer adhesive applied over said applique and said flocking, said transfer adhesive being the type that adheres the transfer to a desired material.

Abstract: A method of producing an plush transfer applique is disclosed. The method employs and improved diminished bleed or lower density applique border allowing for a reduction or elimination of an impression line at the periphery of the transferred applique caused by the heat transfer process. The diminished bleed applique border is created by arranging a pattern at the edge or periphery of the transferred applique instead of an abrupt line of continuous density fiber, so that the resulting gradual reduction in fiber density causes the fibers to lie flat during the heat transfer process.

Abstract: A stretchable hot melt is applied to a transfer so that the transfer may stretch when it is applied to a stretchable substrate without cracking or splitting. The hot melt is made from an extrusion of polyester and urethane combined in a ratio of between 80:20 and 20:80.

Abstract: A combination flock and other material transfer. The flock has an open interior section. The other material, such as twill, is die cut greater than the opening of the interior section of the flock but less than the outside dimensions of the flock design. The unit is applied to a garment with a hot melt adhesive which seals the flock to the twill and the edges of the flock and the twill to the garment.